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Old Dec 12, 2022 | 08:26 AM
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Front end rattle

2020 rattle coming from front driver's side. 60 mph or more sounds like a heat shield. It will go away if tap brake will also go away if accelerated of if downshift while in cruise control . I took the brakes apart and everything is fine with the brakes not sure what else to check. Hoping someone knows what this is

Thanks
 
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Old Dec 12, 2022 | 09:22 AM
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Welcome to FTE Bats1981,

Which engine do you have, how many miles, 2 or 4 wheel drive?
 
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Old Dec 12, 2022 | 09:27 AM
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3.5 Ecoboost 4x4 40,000 miles
 
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Old Dec 12, 2022 | 10:33 AM
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Check the heat shield on the exhaust crossover. Hit the exhaust with you hand or a rubber mallet and see if the heat shield rattles. If it does, you can put a stainless hose clamp on it and that should do it.

If that’s not it, another question. Do you have a leveling kit installed or have you had the shocks replaced?
 
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Old Dec 12, 2022 | 10:40 AM
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Just for grins, put it in 4A and drive it. That rattle could by the IWE system chattering a bit, 4a will lock it in. Totally safe to drive at hwy speed for the test.
 
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Old Dec 12, 2022 | 01:20 PM
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Originally Posted by JKBrad
Check the heat shield on the exhaust crossover. Hit the exhaust with you hand or a rubber mallet and see if the heat shield rattles. If it does, you can put a stainless hose clamp on it and that should do it.

If that’s not it, another question. Do you have a leveling kit installed or have you had the shocks replaced?

No it's doesn't have a leveling kit nor have the shocks been replaced
 
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Old Dec 12, 2022 | 01:20 PM
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Originally Posted by SpencerPJ
Just for grins, put it in 4A and drive it. That rattle could by the IWE system chattering a bit, 4a will lock it in. Totally safe to drive at hwy speed for the test.

I don't have 4auto will it work the same in 4 high?
 
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Old Dec 12, 2022 | 01:39 PM
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Yes, you can put it in 4 high on a straight road, even if it's dry you can do it for a short period of time. The IWE hubs make a noise like bolts on a coffee can being shaken. It usually will only happen after having been parked for awhile, like over night or after a shift at work.
 
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Old Dec 12, 2022 | 02:52 PM
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Originally Posted by JKBrad
Yes, you can put it in 4 high on a straight road, even if it's dry you can do it for a short period of time. The IWE hubs make a noise like bolts on a coffee can being shaken. It usually will only happen after having been parked for awhile, like over night or after a shift at work.
So I'm taking it that if it is the hubs chattering then by putting it in 4x4 the chattering should go away?
 
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Old Dec 12, 2022 | 03:23 PM
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Yes. More specifically it’s a small plastic vacuum check valve that causes the problem. The hubs are locked out by vacuum. When there is no vacuum, the hub is locked. The noise comes from a slight vacuum leak down which allows the sleeve in the IWE to move just enough that the outer edges of the gear teeth drag against each other. That’s what cause the noise.

I’ve had mine apart since Ford replaced the check valve and found no damage to the hubs. Had I known how simple the fix was, I never would have bothered making my one and only warranty visit.
 
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Old Dec 12, 2022 | 04:55 PM
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I don't want to give wrong info, but if you have a solenoid by the check valve JK Brad speaks of, I think you can unplug that and it stops the IWE vacuum process, and you can perform the test.
 
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Old Dec 19, 2022 | 03:15 PM
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@Bats1981 Have you tried any of the suggestions? I think everyone is assuming it sounds like this? Only louder
 
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