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but there shouldn't be any bad, grinding noises , correct? seems to me the spring will only "hide" the issue by giving the throw-out bearing a little extra clearance...without hearing the actual noise, who knows...
I think the noise was the throw out bearing touching the pressure plate and since there is no spring, there was nothing to keep it off, aside from over tightening. I have ordered a spring and once installed I will report back.
I didn't think to measure it, but look for a tang bolted to the frame about 10 inches away.
That will work just as well. It'll pull the bearing clear of contact with the fingers, keep the linkage stacked up. I always adjusted the linkage in my cars (before hydraulic clutches) to have about 1" or 1.5" free play at the pedal. Seems my school buses and mail trucks were about the same, so not alone was I.
Without being there and hearing the actual noise
If it was me,,,, While waiting for the spring, I would remove the clutch linkage dust boot and with a flashlight take a peak to be certain that both spring clips were on the clutch fork, and not just one.
Hope it is the spring issue but usually grinding noises are not that simple...
Alex
While I wait for the return spring to arrive... My clutch pedal is approx 5 inches higher than the brake pedal. Is this normal for this year / type truck ?
It’s common, but it’s not correct.
In theory they should be at approximately the same height. The brake pedal is not usually adjustable, but the clutch pedal is.
There’s sometimes a rubber bump stop at the top that limits the pedal’s up-travel.
It’s an eccentric so all you need to do is turn it with a wrench to raise or lower the pedal height.
The problem is that over the years master cylinders and brake pedal equipment might have been changed to something that was mismatched.
That can end up with you not being able to get the pedal heights correct and still be able to adjust the clutch properly.
So yes, mismatched pedals are far too common anymore.
All my cars with manuals, the clutch pedal, when relaxed, sat higher than the brake by a good 1.5-2". Only in this Mustang with hydraulic clutch that we have was it even just near the brake, but I added a 1.5" extender on it. A clutch requires more travel than a well bled brake system, and both of your legs pivot from the same hip. Even our older Subarus with manuals, the pedals were higher.
5" higher seems a bit excessive though, sounds like maybe missing a stop ... and that adjustment rod is adjusted out too long.
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