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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

2 tank voodoo

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Old Apr 19, 2022 | 07:28 PM
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2 tank voodoo

anybody got a nice simple way to explain how the pumps and plumbing work between the two tanks on a 1996 f150 with a 4.9 engine?

i may have one or both pumps going bad. but it feels like there might be something else going on. is it possible for fuel to move from one tank to the other?
 
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Old Apr 19, 2022 | 07:52 PM
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The system delivers more fuel than the engine requires, so you have a fuel return plumbed into each fuel delivery module. The fuel delivery modules have check valves to control flow, and make sure fuel is returned to the energized fuel delivery module. When the check valves fail the wrong tank may receive the return fuel.
 
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Old Apr 19, 2022 | 08:01 PM
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is that check valve part of the pump assembly or something that could be replaced easily?
 
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Old Apr 19, 2022 | 08:06 PM
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It is part of the fuel delivery module, and is not supposed to be a serviceable component. Ford made a fix with check valves that mounted externally to the module. You might be able to find one...

 
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Old Apr 19, 2022 | 08:07 PM
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Is there some good reason that there's two threads going right now, from the same OP, for the same issue?

Nevermind, it looks like the other thread got vacuumed up while I was in this one. My bad.
 
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Old Apr 19, 2022 | 08:55 PM
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Originally Posted by R&RFord
It is part of the fuel delivery module, and is not supposed to be a serviceable component. Ford made a fix with check valves that mounted externally to the module. You might be able to find one...
thanks. i guess the right thing to do is pull the bed and replace both pumps and figure out what else i can do while i'm in there.
 
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Old Apr 19, 2022 | 08:56 PM
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Originally Posted by gtex
anybody got a nice simple way to explain how the pumps and plumbing work between the two tanks on a 1996 f150 with a 4.9 engine?

i may have one or both pumps going bad. but it feels like there might be something else going on. is it possible for fuel to move from one tank to the other?
Yes it is possible and the solution is to replace the entire fuel pump assembly
 
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Old Apr 20, 2022 | 07:49 AM
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Some fuel system information for gas engine trucks:
 
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