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1994.5 - 1997 7.3L Power Stroke Diesel  

Top end upgrades!

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Old Mar 12, 2022 | 06:55 AM
  #1  
ccarrier's Avatar
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From: johnson city tn
Top end upgrades!

It’s been a long while since I’ve posted!

Recently made some purchases to freshen up the truck a little and will be installing slowly in my free time.

238/80 bitterroot diesel injectors
comp beehive valve springs
Smith bros pushrods
arp head studs
riffraff diesel stainless injector cups
and finally installed my hydra

Shooting for the 500 mark

Anything I’ve missed that I need to purchase ?
 
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Old Mar 12, 2022 | 07:26 AM
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Do studs one in a time, don't mess with headgaskets.
If cups ain't leaking,don't mess with them.
 
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Old Mar 12, 2022 | 07:29 AM
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From: johnson city tn
Originally Posted by FinnishStroker
Do studs one in a time, don't mess with headgaskets.
If cups ain't leaking,don't mess with them.
I have already replaced the cups already. I am doing studs one at a time. Working on the springs first.
 
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Old Mar 12, 2022 | 04:14 PM
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Traction, tires, trans.
 
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Old Mar 12, 2022 | 05:25 PM
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What turbo?

fuel system?

manual or auto trans?
 
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Old Mar 12, 2022 | 08:00 PM
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From: johnson city tn
Originally Posted by Hit Man X
Traction, tires, trans.
covered , covered , covered
 
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Old Mar 12, 2022 | 08:01 PM
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From: johnson city tn
Originally Posted by idshred
What turbo?

fuel system?

manual or auto trans?

BB 38r ( sd conversion )

electric fuel

zf5
 
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Old Mar 12, 2022 | 08:12 PM
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A freshen up of the heads wouldn't hurt (new valves, new valve seats, ported head, but I have no clue what mods are needed to make 500hp on these engines either so theres that.
 
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Old Mar 12, 2022 | 08:22 PM
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I haven’t seen you around much lately. Glad to see you still have the truck. If you have the time and $$ and are looking at the 500hp target, I would give some thought to upgrading the 38r. There have been some pretty strong updates since that turbo was really popular. If not, enjoy it as is and let us know how you like the 238s
 
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Old Mar 12, 2022 | 09:50 PM
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Originally Posted by 97-psd
If you have the time and $$ and are looking at the 500hp target, I would give some thought to upgrading the 38r.
this! If it’s in the budget, a t4 kit with a borg warner sxe turbo sized appropriate to your needs seems like it would be hard to beat.

I have my 2001 7.3 apart right now and am putting a stage 2 kc turbo in it with the same injectors you bought. I doubt I will be near 500 hp though as my tuning will be more conservative as I have PMR’s. Depending on your primary uses and gears/tire size you could use a stage 2 or 3. Stage 3 would get you to 500 easier I would imagine.


 
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Old Mar 13, 2022 | 09:02 AM
  #11  
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From: johnson city tn
Originally Posted by 97-psd
I haven’t seen you around much lately. Glad to see you still have the truck. If you have the time and $$ and are looking at the 500hp target, I would give some thought to upgrading the 38r. There have been some pretty strong updates since that turbo was really popular. If not, enjoy it as is and let us know how you like the 238s
after speaking with the injector builder and the tuner, 500 is going to be reached with the 38r. I plan on keeping it as I really enjoy it.
 
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Old Mar 13, 2022 | 09:03 AM
  #12  
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From: johnson city tn
Originally Posted by idshred
this! If it’s in the budget, a t4 kit with a borg warner sxe turbo sized appropriate to your needs seems like it would be hard to beat.

I have my 2001 7.3 apart right now and am putting a stage 2 kc turbo in it with the same injectors you bought. I doubt I will be near 500 hp though as my tuning will be more conservative as I have PMR’s. Depending on your primary uses and gears/tire size you could use a stage 2 or 3. Stage 3 would get you to 500 easier I would imagine.
as of now I’m sticking with the 38r. I really enjoy it.
 
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Old Mar 13, 2022 | 09:36 AM
  #13  
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From: Kinnula,Finland
38r has stock size turbine.
There's quite a bit of exhaust from 500hp..

EGTs,EBPs through the roof and possible surge expected.

I'm running Holset HX50 86/72 turbine,16cm housing and NO intercooler.DIY 205/80 hybrids.

EGTs maxes out at 1100f in "normal" driving.
(I think that even 86/77 turbine would work in my application)
 
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Old Mar 13, 2022 | 10:45 PM
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In what shape is your ZF5 ? Drivetrain ? 2WD or 4WD ? Which clutch and FW package are you considering installing ? 500hp is gonna break stuff.
 
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