Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Tech Test

Thread Tools
 
Search this Thread
 
Old Oct 11, 2021 | 09:06 AM
  #1  
429poweredf350's Avatar
429poweredf350
Thread Starter
|
Elder User
Joined: May 2009
Posts: 514
Likes: 3
From: Long Island
Club FTE Gold Member
Tech Test

OK, I have a test for all you techs out there. Have a unique situation and hope one of you can help me. Found a couple of chaffed wires on my engine harness so decided to remove the main engine harness and go through it. Basically just visually inspected the wires, replaced a couple pigtails (turbo and ebp), and retaped the harness. Reinstalled the harness and truck started right up and gave me the following codes. All referencing low voltage or reading.
P0107
P0237
P0405
P2104
P2132
P2138
P2139
P2285
I rechecked and don't think I forgot to plug anything back in. In the vast knowledge of your brain housing groups can you think of anything common to all of these codes or give me some direction? I sure would appreciate it.

Thank you
 
Reply
Old Oct 11, 2021 | 10:35 AM
  #2  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,833
Likes: 3,121
From: Jersey Shore
P0107 MAP low input open VREF, signal circuit short to ground
P0237 MAP sensor circuit open, short to ground
P0405 EGR sensor circuit low or short to ground
P2104 TSP failure
P2132 TPS sensor circuit low, open signal circuit short to ground
P2138 TPS sensor circuit low, open signal circuit short to ground
P2139 TPS sensor circuit low, open signal circuit short to ground
P2285 ICP sensor circuit low, open signal circuit short to ground

The visual inspection was not enough. You need to check continuity pin to pin as well as short to shield and short to other wires. I don't have an '06 layout. I haven't checked if there is any difference between '03 and '04.



 
Reply
Old Oct 11, 2021 | 05:16 PM
  #3  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Jack I will upload that as soon as I get home.
 
Reply
Old Oct 11, 2021 | 09:51 PM
  #4  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
I'd first start with clearing the codes and see what comes back. They may be old stored codes from previous.
 
Reply
Old Oct 11, 2021 | 11:54 PM
  #5  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
This should give you a sleepless night reading.
 
Attached Images
File Type: pdf
12-1 Charging System 2006.pdf (325.0 KB, 33 views)
File Type: pdf
13-1 Power Distribution.pdf (2.16 MB, 31 views)
Reply
Old Oct 17, 2021 | 09:15 AM
  #6  
429poweredf350's Avatar
429poweredf350
Thread Starter
|
Elder User
Joined: May 2009
Posts: 514
Likes: 3
From: Long Island
Club FTE Gold Member
Thanks for the replies guys. cleared the codes and same ones came back. Had none of these prior to removing the harness. Was hoping someone had enough knowledge that they would know what's common to all these things and give me some direction on where to look.
 
Reply
Old Oct 17, 2021 | 11:01 AM
  #7  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,833
Likes: 3,121
From: Jersey Shore
Ahhhh, a short in the wiring.....

Either replace the harness or test it all out like a good tech would do. You are not going to get "look 6 inches up from the EGR connection, 2 inches from the oil temp sensor, blue with a white stripe".
 
Reply
Old Oct 17, 2021 | 11:11 AM
  #8  
Don Naslund's Avatar
Don Naslund
Laughing Gas
Joined: Sep 2014
Posts: 830
Likes: 39
From: Whittier
Are you sure that the ground wire is good on the left side at the FICM?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Oct 17, 2021 | 12:03 PM
  #9  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,833
Likes: 3,121
From: Jersey Shore
Shielding ground. Not a bad thought, but I don't think it's that.
 
Reply
Old Oct 17, 2021 | 12:32 PM
  #10  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Did you have all the codes first, then you removed harness and found chafes and replaced pigtails plugs?
Or did you find chafes, removed harness & replaced plugs/pigtails and now you have all these codes?

I ask because maybe you wired a pigtail wrong and now have a short. Maybe start unplugging one sensor at a time and clear the codes and see what comes back.
If for example you unplug the EBP sensor and codes don't come back (except an EBP open code) then you'll be closer to the problem.
 
Reply
Old Oct 18, 2021 | 10:16 PM
  #11  
429poweredf350's Avatar
429poweredf350
Thread Starter
|
Elder User
Joined: May 2009
Posts: 514
Likes: 3
From: Long Island
Club FTE Gold Member
I wanted to thank everyone for their input. The ground wire was loose behind the FICM but not my problem. Disconnected the sensors one at a time that I replaced the pigtails on. EBP was the culprit. Disconnected it and all codes went away but that one. I will check the wiring tomorrow. This is a great forum with a great group of guys and a lot of knowledge. Thanks again.
 
Reply
Old Oct 18, 2021 | 10:19 PM
  #12  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Awesome. Glad you got to the bottom of it. Let us know how it all works out.
 
Reply
Old Oct 19, 2021 | 12:23 AM
  #13  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
The diagram for the 2006 year.


 
Attached Images
Reply
Old Oct 19, 2021 | 07:22 AM
  #14  
TooManyToys.'s Avatar
TooManyToys.
Hotshot
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2014
Posts: 17,833
Likes: 3,121
From: Jersey Shore
Man, you totally nailed that Pete, to the sensor.
 
Reply
Old Oct 19, 2021 | 09:32 AM
  #15  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
Originally Posted by TooManyToys.
Man, you totally nailed that Pete, to the sensor.
Thanks Jack.
Hows that saying go, Even a blind squirrel finds a nut once in awhile!
Or, I should of been a roofer, I nailed it! 🤣
Does this mean I passed the test? I guess we have to wait and see.
Ok I'm done now.
 
Reply



All times are GMT -5. The time now is 04:59 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE