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Old Aug 14, 2021 | 04:10 PM
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Transmission failure

2001, V10, 4R100, 4x4

I'm out of town (live in Fredericksburg, VA I'm in Gatlinburg, TN), and after a spell of very steep driving the transmission started leaking pretty bad from the bell housing (I'm not towing anything). I'm hearing front pump seal, maybe also the pump, maybe also the torque converter. Worst case being a junked transmission.
It was driving pretty good right up until the cloud of burned transmission fluid.

What are your thoughts? Anyone have this happen? Should I expect a new seal, or cringe because the shop is likely to call with bad news?
 
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Old Aug 14, 2021 | 04:35 PM
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The front seal on these 4R100s harden up over time and use, reducing their sealing ability. A good hard run can get the seal overheated and then it will leak fluid out the bottom of the bell housing. Many times after it cools back down the leaky seal will be fine and seal just fine again, but will most likely leak again when overheated again. There is a new and improved Viton seal that is more flexible and seals better, unfortunately the trans has to come out to swap this simple front seal out.
 
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Old Aug 14, 2021 | 04:55 PM
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Thanks for the quick reply. My manual says to put Mercon ATF in the transmission. Do you know what kind of Mercon that is?
 
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Old Aug 14, 2021 | 05:11 PM
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Originally Posted by FioreFire
Thanks for the quick reply. My manual says to put Mercon ATF in the transmission. Do you know what kind of Mercon that is?
As our resident trans expert Mark K says "Nobody has made MERCON since 2006. MERCON V replaced MERCON." So MERCON V is what you want, if the bottle says that is what it is then it's the right stuff for your 4R100 trans.
Good luck, I hope that yours takes up once cooled back down and gets you home without any more issues. ​​​​​​​
 
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Old Aug 14, 2021 | 05:15 PM
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Regardless when you're back, upgrade the trans cooler.

Gatlinburg 'mountains' aren't really that bad, but being there a number of times I was glad the upgraded trans cooler was installed.
 
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Old Aug 14, 2021 | 05:16 PM
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Let it cool down, refill with mercon V and it will likely be just fine, Pump seals puke when they over heat.

If you havent already done so install a larger cooler, The f250 6.0 trans cooler is a easy bolt in swap with the only “mods” being some 3/8 to 1/2” hose adapters.

personally i like a mechanical trans temp gage but if you have some form of scan tool/ programer you can get trans temps off that as well.
 
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Old Aug 14, 2021 | 05:36 PM
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I'd like a mechanical trans temp gauge. Any advice on what to get and how to install?
 
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Old Aug 14, 2021 | 06:00 PM
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Insight CTS monitors many functions.
 
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Old Aug 14, 2021 | 06:33 PM
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Originally Posted by FioreFire
I'd like a mechanical trans temp gauge. Any advice on what to get and how to install?
I don't have a recommendation on which gauge. When you do get one, install the sender in the test port on the driver's side of the trans, towards the front of the trans. It is just above the pan. It has a black hex head plug in it from the factory. The thread is 1/8: NPT dryseal, which means DO NOT USE THREAD SEALANT! That can get into the trans and plug solenoids and stick valves.
 
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Old Aug 14, 2021 | 06:33 PM
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I had a similar experience about 4 years ago down on the OBX. The beach sand was deep and soft and I ended up with the same puking scenario. Long story short, let it cool, put in fluid, and it straightened out. When I got home at the end of the week I installed the 6.0 cooler. That was about 100k miles ago. Hopefully your situation will have a similar outcome.
 
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Old Aug 14, 2021 | 07:15 PM
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My seal went after returning home with the boat that day. This was a few months after purchasing my X. My transmission was about 8 years old per the replacement receipt from the previous owner, and said to have a different seal material, which had a shorter lifespan. After mine cooled down it still leaked from cold start up the next day. I had it towed to a Ford dealer and had the transmission replaced, which was supposed to have a pump seal of better material, and expected longevity.
 
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Old Aug 16, 2021 | 06:42 AM
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Well y'all have saved me from spending $1500 this weekend. I'm going to install a trans cooler for 6.0 and a trans temp gauge. A friend recommended a BTS valve body. In your opinion is that worth it? I'm thinking maybe only consider that if I have to replace the front pump seal.
 
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Old Aug 24, 2021 | 08:22 AM
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Originally Posted by FioreFire
Well y'all have saved me from spending $1500 this weekend. I'm going to install a trans cooler for 6.0 and a trans temp gauge. A friend recommended a BTS valve body. In your opinion is that worth it? I'm thinking maybe only consider that if I have to replace the front pump seal.
BTS valve body is worth every penny. When you drop the pan hopefully you don't find any metal like I did.
 
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Old Aug 24, 2021 | 08:27 AM
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Originally Posted by Toreador_Diesel
BTS valve body is worth every penny. When you drop the pan hopefully you don't find any metal like I did.
BTS has not replied to 2 of my emails regarding transmission work. I know he's a good builder, but is that normal?
 
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Old Aug 24, 2021 | 09:35 AM
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Originally Posted by thor363
BTS has not replied to 2 of my emails regarding transmission work. I know he's a good builder, but is that normal?
Unfortunately as of late, it is. When I wanted them to build the transmission in my 6.0 Excursion, I couldn't get them on the phone to discuss price or options.

Good alternatives are the John Woods valve body and the Factory Tech Valve body. Factory Tech is now owned by Dieselsite. They're easy to get ahold of and you can't beat the customer service. I've run each of them in 3 customer vehicles and while I like the BTS best because of what Brian puts into it, I'd I had to buy today, I'd get the Factory Tech/Dieselsite.
 
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