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Old Aug 10, 2021 | 09:32 PM
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FE Longevity

I have a 410 in my '66 F250 that I built about 10 years ago. Pretty basic complete rebuild with new valve seats and guides, forged pistons, fairly mild cam, headers, etc. Runs great and pulls well. I currently have a little under 50K miles on it. The last 10K or so it has started using oil. Lately it has been using a quart every 250 miles. Still runs great and never really see any smoke except for a little on decel. PCV is not the problem.

Two questions: Where is the oil use happening? Rings or valve guides?

Why are they worn out in under 50K miles and how can I make it last longer? Or am I just asking too much for this vintage of metallurgy?

To be fair, it typically weighs 6K to 8K pounds and I run it hard. 70 to 75 on the two lane, 80 to 85 on the interstate. When something needs hauled, I hook it on the trailer and can gross anywhere from 15K to 30K.

Have I just scrubbed the rings out of it from hard and heavy use? I wouldn't think that heavy use would have any effect on valve guides...

Can I make an FE take a 100k miles of hard use? How?
 
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Old Aug 10, 2021 | 11:24 PM
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Valve seals? The neoprene ones can crack. Have to looked at those?
 
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Old Aug 11, 2021 | 01:48 PM
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I've seen FE's use that much oil and not smoke a bit. In those cases it was a leaky intake gasket. See if you have oil pooling in the bottom of the intake. Dang intakes can leak oil and not lose a drop of coolant or have a vacuum leak...they're sneaky that way.

That said, I've always wondered if carbureted engines had shorter lives due to fuel imbalance across cylinders.

On one hand 50K is short but you have been working it.
 
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Old Aug 11, 2021 | 03:13 PM
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Does it smoke after a high vacuum period (decel, downshift) when you open the throttle again? If so I would put my money on intake manifold gaskets not sealing 100%, either in the valley or under the valve cover. Source; I just changed mine three times trying to seal it up after a valve job with the heads resurfaced. I doubt if it is in the bottom end unless it wasn't built/broken in properly.
 
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Old Aug 11, 2021 | 04:11 PM
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Originally Posted by Thunderkiss1965
Does it smoke after a high vacuum period (decel, downshift) when you open the throttle again?
Yes, this is the only time it smokes. Not when driving around empty, but after going down hill with a trailer it will puff a little when I lay back into it. Shot rings or valve guides will both cause this as well though.

Spark plugs are dark, but not black. no real carbon to speak of.
 
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Old Aug 11, 2021 | 04:37 PM
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The single biggest issue I have encountered is improper ring seating. This is directly attributed to ring material used and following what the manufacturer specs for cylinder final finish (RA) and ring end gap. This can be said for lots of engines that are built. The bores need to be sized and finished correctly. No guessing on finish it needs to be checked and referenced.

The next big issue is ring pack sticking, this one is two fold. It can be from a rich condition that washes down down cylinder or it can be from a lean condition causing high heat and piston deposits. You will see this as brown spots under the piston from the rod side and lots of brown or scuffs between the rings. Rings that are lightly sticky can be set free using a high detergent diesel oil with lots of CA or you can also use AutoRx, the later is a pure Ester so while slow it is very good at cleaning deposits.
 
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Old Aug 11, 2021 | 05:51 PM
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To back up a little bit, the reason I am asking is the engine started missing and lost all compression in one cylinder. I just got done pulling the heads this afternoon.

The bores look good. Crosshatch almost all the way to the top. Thinking the rings were not the culprit.

As for the miss, number 3 exhaust valve seat dropped.

Any idea why the valve seat would drop?

All the pistons are light brown on top with no carbon to speak of with the exception of number 4 - it is shiny clean in the center with a smidgen of carbon around the edge.
 
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Old Aug 14, 2021 | 01:04 AM
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I have a 410 in my 67 Parklane with 153,000 miles on it and never rebuilt maybe a quart down after one year, or about 1000 miles. Smoke is very, very subtle to see. I do have oil restrictors in the heads to cut down on the amount of oil going to the top end and running past the original seals for what it is worth.
 
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Old Aug 14, 2021 | 02:03 PM
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Originally Posted by 1972RedNeck
To back up a little bit, the reason I am asking is the engine started missing and lost all compression in one cylinder. I just got done pulling the heads this afternoon.

The bores look good. Crosshatch almost all the way to the top. Thinking the rings were not the culprit.

As for the miss, number 3 exhaust valve seat dropped.

Any idea why the valve seat would drop?

All the pistons are light brown on top with no carbon to speak of with the exception of number 4 - it is shiny clean in the center with a smidgen of carbon around the edge.
Seats can drop for a few reasons. Overheating, installed without enough interference, seat cracked and then came loose. On an FE I never use the seats that are listed in the book. I always used ones that are smaller and shallower. The reason is that sometimes if you use the recommended seat and in particular the depth it can leave you with no ledge over on the short side. I don't think that would cause one to come loose but it might be possible.

A piston that's washed off around the edge and then has a ring of carbon and then looks pretty normal in the middle means that the cylinder is pumping and burning oil.
 
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