Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

No start

Thread Tools
 
Search this Thread
 
Old Jul 5, 2021 | 12:23 PM
  #1  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
No start

Never worked on a 7.3 before. It's a 96 or a 97 I believe. I've got the flow chart. WtS comes on, Tach moves, cranks quickly, no smoke.

The truck did start and run about a year ago when it was parked but it needs injector cups, which is why it was parked.

I checked youtube and see where the fuel bowl is now so I'm going to check that next. I also found what I believe to be the ICP and unplugged that but no difference; a trick I remembered from my 6.0 days. It's oily though so I expect it's bad and needs to be replaced anyway.

Also through some searching I found someone who had a similar issue, and found that their HPOP reservoir was empty and if they filled it by hand the truck would start. Where/how would I try that? Right now the truck is in some tall grass and I'd love to get it moved to the garage about 200 feet away.

If anybody is in the Dallas area I'm not too proud to be taught/helped and willing to pay. This truck may end up at a shop but tow + shop rates kind of hurt!

Thanks.
 
Reply
Old Jul 5, 2021 | 01:58 PM
  #2  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,109
Likes: 1,538
From: western SD
The HPOP reservoir is at the top, front, center of the engine. It is approx. 3"x 6" aluminum box. There should be a plug in the top. The oil should be about 1/2" from the top.
 
Reply
Old Jul 5, 2021 | 02:00 PM
  #3  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
Originally Posted by farmert
The HPOP reservoir is at the top, front, center of the engine. It is approx. 3"x 6" aluminum box. There should be a plug in the top. The oil should be about 1/2" from the top.
Awesome, I know exactly what you're talking about, thank you!
 
Reply
Old Jul 5, 2021 | 02:12 PM
  #4  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 707
From: Tobyhanma, PA
Verify that the fuel bill is full and pumps actually working. The mechanical pump is located just behind the bowl on top of the engine. There is a Schrader valve on the side of the bowl to check pressure

You checked the other easy bits.
 
Reply
Old Jul 5, 2021 | 02:32 PM
  #5  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
Thanks. I did check the fuel bowl after looking it up and it had fuel. I drained it anyway, then cycled the key and checked again and it was full again. I then reinstalled the cap, cycled the key, and hit the Schrader valve and it squirted so I believe I have basic fuel pressure.

I just pulled the sensor off the top of the hpop reservoir and stuck a 3" screwdriver in there and it came back completely dry. I checked the crankcase and if anything it's over full. Now I'm looking for a funnel small enough to fill the hpop reservoir.
 
Reply
Old Jul 5, 2021 | 02:57 PM
  #6  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
That did the trick! About 10-15 more seconds of cranking after filling the HPOP and it fired up. Surging and not happy for a little while after that and then it smoothed out and I was able to move it. I'll do some more searching around now and make another thread about the cause and fix of an empty HPOP reservoir if need be.
 
Reply
Old Jul 5, 2021 | 03:28 PM
  #7  
Edgethis's Avatar
Edgethis
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: May 2009
Posts: 6,815
Likes: 707
From: Tobyhanma, PA
Glad to hear you got it running!

Hopefullys nothing too serious that caused the hpop to run out of oil.
 
Reply
Old Jul 5, 2021 | 05:13 PM
  #8  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,548
Likes: 2,034
From: North Texas
I am in DFW so is Byron if you get real stuck.

Good to hear back running.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Jul 5, 2021 | 07:55 PM
  #9  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
Originally Posted by Hit Man X
I am in DFW so is Byron if you get real stuck.

Good to hear back running.
Hey thanks a ton for the offer. Are you familiar with doing injector cups? That's the main thing (at least right now) that's come up where I'll still do it but would feel more comfortable if someone whose already done it successfully was there.

Also I just learned that this is a 97 built in Mexico truck. It's a really weird truck, but that's part of why I like it.
 
Reply
Old Jul 5, 2021 | 08:00 PM
  #10  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,548
Likes: 2,034
From: North Texas
Never done em, seems time consuming mostly.

Who decided they failed? It really is not a thing as I understand on first gen 7.3 DIs.

So Mexico made, guess it es un Lobo!
 
Reply
Old Jul 5, 2021 | 08:39 PM
  #11  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
Originally Posted by Hit Man X
Never done em, seems time consuming mostly.

Who decided they failed? It really is not a thing as I understand on first gen 7.3 DIs.

So Mexico made, guess it es un Lobo!
I'm assuming one or more injector cup has failed since I find fuel in the coolant.
 
Reply
Old Jul 5, 2021 | 08:45 PM
  #12  
Hit Man X's Avatar
Hit Man X
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2002
Posts: 9,548
Likes: 2,034
From: North Texas
Ah, could make sense. I have never had to diag that issue. A few places rent that tool and a few sell it. At that point may want to do injectors while apart.

I would probably knock out one bank, driver's first, then do other later.

Easily a snowball repair type of deal fixing items that need attention while down.
 
Reply
Old Jul 5, 2021 | 08:54 PM
  #13  
seijirou's Avatar
seijirou
Thread Starter
|
Cargo Master
10 Year Member
Loved
Community Favorite
Top Answer: 1
Joined: Aug 2012
Posts: 2,871
Likes: 951
From: Kaufman TX
Club FTE Gold Member
Unfortunately I haven't been able to find anywhere that has the riffraff style tool for sale or rent, and I really don't want to use the kind that you hammer.
 
Reply
Old Jul 5, 2021 | 09:21 PM
  #14  
weekendwarriorfsw32's Avatar
weekendwarriorfsw32
Master of Strokes
15 Year Member
Liked
Loved
Joined: Mar 2007
Posts: 6,808
Likes: 25
From: CA
Club FTE Silver Member

Originally Posted by seijirou
Unfortunately I haven't been able to find anywhere that has the riffraff style tool for sale or rent, and I really don't want to use the kind that you hammer.
I am pretty sure Riffraff rents their tool if you buy the cups from them.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
1996_powerstroke
1994.5 - 1997 7.3L Power Stroke Diesel
3
Dec 29, 2017 02:38 PM
brennanforgeron
1994.5 - 1997 7.3L Power Stroke Diesel
4
May 23, 2016 08:14 AM
austin.clark2
1999 - 2003 7.3L Power Stroke Diesel
19
May 18, 2014 05:39 PM
roodet1
1994.5 - 1997 7.3L Power Stroke Diesel
9
Jan 6, 2010 10:02 AM
eviltrekker
1994.5 - 1997 7.3L Power Stroke Diesel
7
Oct 14, 2006 06:36 PM




All times are GMT -5. The time now is 03:05 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE