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Fixing leaking cab lights

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Old Jun 25, 2021 | 01:32 PM
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Fixing leaking cab lights

Getting a cab light fixed under warranty due to it letting water in the cab. Is there anything i can do that the dealer won't that will help keep leaks at Bay? I've heard guys saying to goop RTV sealer around the lights or switch to Recon lights because they have a better gasket and still smear RTV on them.

Truck is a late 2019 build so it should have the "updated" gasket from what I've read.
 
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Old Jun 25, 2021 | 01:40 PM
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Not a big fan of RTV Silicone sealer. Butyl tape is by far a better sealant. I'd pull your lights; add a strip of butyl around the perimeter and then reinstall. Let the butyl squish out all around (if it doesnt, you don't have enough on) and remove the squeeze-out with some mineral spirits or naptha.
 
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Old Jun 25, 2021 | 04:30 PM
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thought you were kicking dealers to the curb and getting a service manual
 
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Old Jun 25, 2021 | 04:40 PM
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Originally Posted by willynilly
thought you were kicking dealers to the curb and getting a service manual
I am but the cab light issue was already in the works before they ticked me off so I'm going to let them fix this last one. I still need to figure out what to do the next time a cab light starts leaking, and the best fixes are usually one's that aren't in the service manuals.
 
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Old Jun 25, 2021 | 05:34 PM
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mine leaked the only time I drove it in the rain, dealer replaced 1 light, not been rained on since. if they leak again I will pull them and put a small bead of buttle paste around the outer edge.
 
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Old Jun 26, 2021 | 11:18 AM
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My 17 has never leaked. I did replace with aftermarket clear lights a couple of years ago.
I would suggest just to tighten the one fastener on each light a little. Gasket seems to work well on my truck with no additional sealants.
 
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Old Jun 26, 2021 | 09:19 PM
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My '17 hasn't leaked yet either but by the look of how they sit on the cab, they should.
 
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Old Jun 27, 2021 | 08:38 AM
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The gaskets have alot of compression available. Fits the curve.
 
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Old Jun 27, 2021 | 09:31 AM
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Ordered a 2022 KR to replace my 2017, and the 2022 will have OEM cab lights. Anyone hear of cab light leaks happening on 2020+ models? Thanks in advance! <K>
 
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Old Jun 27, 2021 | 11:47 AM
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Originally Posted by cficare
Ordered a 2022 KR to replace my 2017, and the 2022 will have OEM cab lights. Anyone hear of cab light leaks happening on 2020+ models? Thanks in advance! <K>
I think the only change made in 2020 was the switch to clear lenses.
ETA. If I could do it over of skip the lights. They look good but after this leak I'm going to worry about another one everytime the truck gets wet.
 
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Old Jun 27, 2021 | 12:28 PM
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One would assume the newer trucks come with the updated gasket as shown in the video below. I might be half-temped to pull one off the 2022 after it arrives to examine the gasket, then decide whether or not to add a thin layer of weather-stripping (cut to fit, of course). When the CHMSL leaked on my 2010 F150, the price for the replacement was horrendous and I fixed the leak with some weather-stripping from Ace Hardware. Note - If you attempt this, ensure you use closed-cell weather-stripping.
 
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Old Jul 1, 2021 | 08:15 PM
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Update. Got the truck back today and even though one of the cab lights was dripping a little bit the biggest source of the leak was one of the rubber plugs on the front wall of the cab shell behind the wheel well liner. The plug was partially out and acted like a funnel for any water running down the windshield.
 
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Old Dec 17, 2022 | 12:42 AM
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Originally Posted by cficare
Ordered a 2022 KR to replace my 2017, and the 2022 will have OEM cab lights. Anyone hear of cab light leaks happening on 2020+ models? Thanks in advance! <K>
I made a post on the other tread https://www.ford-trucks.com/forums/1...0-miles-4.html

mine started leaking, truck is a year and a half old, I will report back how I fixed it. Thinking about sealing it with lexel sealant, stuff has wicked reviews I was going to mask off the roof, remove the screw, seal around the perimeter since the foam gasket is a little smaller then the lamp then put a little sealant on the underside of the screw head and under the rubber washer and reinstall the screw.
 
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