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1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

1966 240 knocking

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Old Apr 28, 2021 | 05:25 AM
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1966 240 knocking

From what I can tell the knocking noise is coming from the front of the motor and at the bottom. PO said it had a bent wrist pin. But I pulled plugs while she was running and it made no difference. I also had the balancer rebuilt in the hopes that was it. My next step was going to pull the timing cover and check my gears. Just trying to look for the easier things in the hopes of not having to pull the head right now. Could it possibly be my oil pump or maybe even my fuel pump?
 
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Old Apr 28, 2021 | 07:28 AM
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I would pull the valve cover and check your push rods and lifters. There shouldn't be any play. I don't think that I have heard of a six bending a wrist pin.
 
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Old Apr 28, 2021 | 07:59 AM
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It would be virtually impossible to bend a piston pin. Those things are as hard as Chinese arithmetic. It is possible for the pin hole in the piston to wear enough to knock a little. A wrist pin knock is usually a dull thud most noticeable at idle.
 
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Old Apr 28, 2021 | 12:05 PM
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That's why I really doubt it's the pin. I'm about to pull the valve cover right now.
 
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Old Apr 28, 2021 | 03:00 PM
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Originally Posted by Robsaprano
That's why I really doubt it's the pin. I'm about to pull the valve cover right now.
so I pulled the cover and everything looked great. I'll go ahead and link a video later
 
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Old Apr 28, 2021 | 05:36 PM
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here's the motor
 
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Old Apr 28, 2021 | 07:41 PM
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I would check the fuel pump. Put a stethoscope or screwdriver on it. Or, take it off and run the engine until it ran out of gas. That will be enought time to tell if that is your noise. That's an odd sound.
 
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Old Apr 30, 2021 | 02:05 PM
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Originally Posted by yardbird
I would check the fuel pump. Put a stethoscope or screwdriver on it. Or, take it off and run the engine until it ran out of gas. That will be enought time to tell if that is your noise. That's an odd sound.
so I went ahead and just put a new pump on and then removed it while it was still running.. still makes that noise.. using my stethoscope I can't really pinpoint anything.. i put it against the timing cover and the fuel pump and the oil pan but I believe it just gets louder there because they magnifying the noise. I then pulled the rod cover and it looks fine and then I ran it for like two seconds and everything is getting oil and nothing looks toasted.
 
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Old Apr 30, 2021 | 07:41 PM
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Have you had a chance to take the scope to the bottom end? and is it possible there is a dent in your oil pan? I had an inline 6 Chevy 261 with a dent in the pan and the bottom end of a rod was hitting the dent enough that it created a knocking sound. Not familiar enough with the 240 clearances - but maybe its back to your original hypothesis - and a scope on the bottom end may help isolate the sound.
 
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Old May 1, 2021 | 12:39 PM
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Originally Posted by 624WD
Have you had a chance to take the scope to the bottom end? and is it possible there is a dent in your oil pan? I had an inline 6 Chevy 261 with a dent in the pan and the bottom end of a rod was hitting the dent enough that it created a knocking sound. Not familiar enough with the 240 clearances - but maybe its back to your original hypothesis - and a scope on the bottom end may help isolate the sound.
I am going to pretty up the rod cover and change the gaskets and then get the new fuel pump to not leak.. then I'm going to go under the truck and run her. But I'm getting mentally prepared to just go ahead and change a piston. But before I do that I am going to borescope the cylinders through the spark plug holes. If I don't see anything I'm going to take the head off and push on the pistons to see if maybe a bearing is worn out or if it did actually bend a wrist pin. But then again I am looking into trying to get a kit and if I find one I'm going to just pull the motor and swap everything out. I just don't like shotguning parts. Like the motor mounts I just changed haha
 
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Old May 1, 2021 | 06:33 PM
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Hi Robsaprano, I had someone to scrap my front bumper. The radiator was dented. I did not know until a few miles after this event. The temp guage was in the hot zone at this point. I shut it down. Had the truck towed home. I took off the head. #1 & #2 cylinders were scored. I jacked up the motor, put a small 2x4 under each motor mount. Removed the pistons. Rented a cylinder hone. Put a rag over each crank journal. Honed the two cylinders out just enough to remove the slight score markings. Put the pistons back in, torqued the caps down. Replaced pan gskt. & head gskt. torqued them down. Ran fine afterwards.
I'm saying all that because, if pulling the engine is too much trouble...looking for a bad brg. is possible without removing the motor.
I want to say that my 240 is one strong motor. I have put on a pair of cast iron headers. Then one plain jane muffler for each exh. mnfld. Right after the mufflers, I have a short run that points out in front of the pass rear tire. The difference in power is very satisfying. Drive/maintain a '65 F100 2WD.
All the best, Pete
 
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Old May 3, 2021 | 09:22 AM
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The only benign thing I can think of is a very small exhaust leak at the header making a sharp noise. Heck a rod bearing or wrist pin or something causing a slapping piston is probably most likely. Usually those noises are worse with a cold motor until things expand from heat. Anyways sounds like you are up for the job.

I like how you have the metal stock lines for fuel and it looks like for the Dis advance. Someone years ago talked me into putting rubber hoses on those fittings and know I am going back for the pure stock look one fine day.

 
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Old May 8, 2021 | 06:07 PM
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So I got preoccupied with the brakes, started with shoes then hoses and now all the lines. But I borescoped the motor found a vertical score mark on #6. Removed the head and most of the cylinders have a convex shape to them. #1 had a few horizontal ridges and then #6 with it's mark. Then I removed the timing cover and I tell you those gears look beautiful. So now I am going to put the oil pan and see how she looks. And while tinkering with the brake lines I took a good look over the pan and saw no damage.
 

Last edited by Robsaprano; May 8, 2021 at 06:11 PM.
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