Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Master Cylinder?

Thread Tools
 
Search this Thread
 
Old Apr 18, 2021 | 06:40 PM
  #1  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Master Cylinder?

Brakes seem to be the talk of the town right now but I figured I'd start my own, quick thread rather than dirty up someone else's. Long story short. Blew brake line, pedal went to floor, now acts like bad master cylinder. I seem to recall that brake pedal to floor ruing the master cylinder somehow, do I recall correctly?
 
Reply
Old Apr 18, 2021 | 06:51 PM
  #2  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,278
Likes: 1,658
From: Las Cruces New Mexico
Probably have air in the ABS system if your truck is equipped with 4 wheel ABS.
 
Reply
Old Apr 18, 2021 | 07:08 PM
  #3  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Originally Posted by z31freakify
Probably have air in the ABS system if your truck is equipped with 4 wheel ABS.
It does, air in ABS would cause the pedal to fade like a failed master cylinder? I feel relieved and will check that in the morning. BTW, the reservoir didn't empty.
 
Reply
Old Apr 18, 2021 | 07:13 PM
  #4  
z31freakify's Avatar
z31freakify
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2012
Posts: 11,278
Likes: 1,658
From: Las Cruces New Mexico
Originally Posted by Walleye Hunter
It does, air in ABS would cause the pedal to fade like a failed master cylinder? I feel relieved and will check that in the morning. BTW, the reservoir didn't empty.
Yes, my gas powered X did this but my reservoir did empty out. I tried every DIY method of bleeding without success, so took it to a shop after reading about having the program to bleed out the ABS system, brakes worked great afterwards.
 
Reply
Old Apr 18, 2021 | 07:53 PM
  #5  
RigCity's Avatar
RigCity
Laughing Gas
5 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2017
Posts: 1,221
Likes: 94
When I was having abs problems the pedal would
sink to the floor but you could feel the abs pump working in the pedal as well. With forescan you can bleed the abs module very quickly. Then your supposed to bleed the 4 calipers as usual to complete the procedure.
 
Reply
Old Apr 19, 2021 | 08:33 AM
  #6  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Well...I went out to bleed the ABS module and found a puddle of guess what under the truck. Aye ca rumba.
 
Reply
Old Apr 19, 2021 | 01:00 PM
  #7  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Alright, now I'm stumped. I replaced a broken line this AM, bled the brakes, bled the ABS, bled the brakes again and I'm not getting any brakes. When bleeding the brakes, the pedal works fine and I can feel it pushing the fluid through, fluid comes out air free from all four corners. When I close the bleeders though, the pedal goes to the floor and it's not spongy. It's nothing I've encountered before, it just goes to the floor. It acts the same when running as not. What might it be?
 
Reply
Old Apr 19, 2021 | 09:56 PM
  #8  
udsuth78's Avatar
udsuth78
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2005
Posts: 6,129
Likes: 1,919
From: Ponca City, OK
Are you getting them to pump up then cracking the bleeder, or doing the solo vacuum pump method? I've only ever seen it matter once but, starting at right rear, then left rear, next right front, and left front last?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 20, 2021 | 02:28 AM
  #9  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
When the line blew and the pedal went to the floor the master cylinder could be damaged. Like when pumping brakes to bleed the lines you do no want to go beyond the typical stroke of the pedal travel. Beyond that range the o rings will be dragging over areas of the cylinder that can be rusty, maybe super rusty. I can imagine the full stroke when the line blew could really compromise an o ring. Maybe the o ring was still solid enough push bubbles when bleeding, but too damaged to hold against any pressure.

So yeah, I'm thinking master cylinder just like you.
 
Reply
Old Apr 20, 2021 | 06:44 AM
  #10  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,354
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
I'm with David regarding a guesstimate of what is going on.
 
Reply
Old Apr 20, 2021 | 07:13 AM
  #11  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
And, as usual, the problem deepens itself. I already replaced the rear calipers because they were freezing up and now I have to replace the front ones because the bleeders are frozen. Calipers and master cylinder order placed online to my friendly neighborhood NAPA jobber, just waiting on my email to go get it.
 
Reply
Old Apr 20, 2021 | 07:18 AM
  #12  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,354
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Mark, you probably know this already, but you can get new bleeders at a parts store. I bought some new bleeders for my front calipers several years ago and they worked quite well. You could get "speed bleeders" if that is your sort of thing and you think the calipers will last a while.

Too bad your not closer, I would run over the Motive PowerBleeder that I bought on Leonard's recommendation that is now one of my new favorite tools.
 
Reply
Old Apr 20, 2021 | 10:43 AM
  #13  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Originally Posted by Sous
Mark, you probably know this already, but you can get new bleeders at a parts store. I bought some new bleeders for my front calipers several years ago and they worked quite well. You could get "speed bleeders" if that is your sort of thing and you think the calipers will last a while.

Too bad your not closer, I would run over the Motive PowerBleeder that I bought on Leonard's recommendation that is now one of my new favorite tools.
Thanks, I looked at those things and the ones I look at were pricey. I wasn't aware of new bleeders being on the market but I expect the old ones to break off so I'm just getting rebuilt calipers. They're getting old and ya have to decide whether to just replace them now or next year. I disassembled the master cylinder (pics attached) and they are a very simple device. The two plungers are held in with one snap ring and it's easy to get apart and back together. I don't see any damage to any of the rubber pieces so I'm not optimistic that a new (rebuilt) MC will solve the problem but it's getting one. I'm wondering what the chances are that I didn't pump enough fluid through and there is still air up in the lines. When I ran the ABS bleed function, the pedal hardened up and pushed back so I thought I had it licked at that point.



 
Reply
Old Apr 20, 2021 | 02:44 PM
  #14  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
Can you replace those o rings? Not sure what material is best for brake fluid.
 
Reply
Old Apr 20, 2021 | 05:39 PM
  #15  
Walleye Hunter's Avatar
Walleye Hunter
Thread Starter
|
Hotshot
10 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2014
Posts: 10,750
Likes: 1,065
From: Douglassville, PA
Originally Posted by aawlberninf350
Can you replace those o rings? Not sure what material is best for brake fluid.
They're not O rings. I don't know what they are called but I'd call them more like plungers or cups. If one had them, they could easily be replaced and the bore of the MC is in fine shape. If a kit got out it would kill the rebuild market but then some might have issues with liability. At this point I would say that pushing the pedal to the floor could not compromise the O rings, plungers or whatever they are called. I see no chance for corrosion of any sort in that galley unless it sat for decades and moisture got in there somehow.

On those power bleeders...do they mount to the MC and provide pressure or do they attach to the caliper and provide suction?
 
Reply



All times are GMT -5. The time now is 12:43 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE