Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

looking at another EX

Thread Tools
 
Search this Thread
 
Old Apr 10, 2021 | 10:15 PM
  #1  
bigdog55's Avatar
bigdog55
Thread Starter
|
Senior User
Joined: Oct 2006
Posts: 405
Likes: 0
From: Bremerton, Wa.
Club FTE Silver Member

looking at another EX

Thinking very seriously about selling my Tradewinds 40' DP and going back to an Ex to tow a trailer with. My last Ex was an '01 4wd early 7.3L and I added a 4 inch turbo back exhaust and muffler, a DP 60 and 80 horse tuner and an A&E injtake. I would like to get another PSD, but DW isn't too happy with a diesel and I need to know what to look for in a V10 as far as mileage and engine condition.
 
Reply
Old Apr 12, 2021 | 08:06 AM
  #2  
WE3ZS's Avatar
WE3ZS
Moderator
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 12,056
Likes: 1,562
From: Media PA
Club FTE Gold Member
Originally Posted by bigdog55
Thinking very seriously about selling my Tradewinds 40' DP and going back to an Ex to tow a trailer with. My last Ex was an '01 4wd early 7.3L and I added a 4 inch turbo back exhaust and muffler, a DP 60 and 80 horse tuner and an A&E injtake. I would like to get another PSD, but DW isn't too happy with a diesel and I need to know what to look for in a V10 as far as mileage and engine condition.

The V-10 is a pretty durable gas engine and they seem to go 250K miles with very little concerns with just good basic maintenance and care. If I was shopping for a replacement gas EX I would be on the hunt for one with less than 150K miles (the less the better).
You will want to look at the exhaust manifold studs/nuts and expect to see a few missing as these modular motors tend to suffer broken exhaust manifold studs to some degree by 100K miles. Shop fees for stud replacement should start around $800 to do them all, so factor that into the negotiations. It a job that can be DIY by a owner with tools and patience, I had 2 broken studs when I installed my headers.
The early motors (up through '02) only had 3 or 4 threads for the spark plugs, as a result there is a greater chance of a plug blowout if they aren't torqued snugly. The later motors have more threads (like 7 I think) and the plug blowouts aren't really an issue with these motors, but running a little higher torque than spec is still considered prudent. I have mine at 28/30 ft/lbs vs factory spec of 17.
As this will be bought to be a tow rig consider looking for wagons equipped with the better 4.30 gears vs the more common 3.73s, the deeper gears will deliver a better towing experience, you will also want to look into some tunes from 5Star as the improved shift strategy is worth the price to me when towing heavy. If your plans call for larger than stock tires (more than 285/75R16) and you will be towing 7,500lbs+ then you should be looking to regear it to get to an effective 4.30-ish gear ratio to keep your towing performance in the sweet spot. These gasses don't have the torque of a PSD so gears play a very big and important role in setting them up to be good tow rigs.

Our V-10 EX is our dedicated tow rig for our 12K TT, we have logged over 47K heavy towing miles with this gas powered wagon and with our setup it handles the work pretty well, I have zero regrets with my choice of gas over diesel 11 years ago. Our only hiccup along the way has been a fuel pump failure at a local campground, otherwise it's been smooth sailing.
Our EX is sitting at 135K miles with a 4" lift, 35"s, 4.88 gears, Banks headers, 3030XL muffler and 5Star tunes. We use a Hensley Arrow WD sway elimination hitch to keep the 41' long, 12' 2" high 12K lbs TT properly behaved behind us. It gets 7/8 MPG towing on country roads with small towns and lots of stop and go, 8/9 MPG on highway towing trips with 3 trips over 400 miles at 9.5 MPG, my best yet. Unloaded with the cruise set at 65 MPH it still gets 14.5 MPG on the highway, just 1 MPG lower than its best ever run when still all stock.
Good luck!
 
Reply
Old Apr 13, 2021 | 08:32 PM
  #3  
fordboy67's Avatar
fordboy67
Cargo Master
15 Year Member
Liked
Joined: Dec 2007
Posts: 2,822
Likes: 0
From: Minnesota
313k miles on my 02 V10 with a lot of towing of our 28' TT. Only thing slowing it down is the rust....Minnesota salt!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jesser02EX
Excursion - King of SUVs
18
Aug 31, 2015 10:16 PM
LimoDriver
6.0L Power Stroke Diesel
2
Jan 24, 2011 01:09 AM
MichiganHunter
Excursion - King of SUVs
3
Dec 28, 2010 11:18 PM
cbradford
Excursion - King of SUVs
16
Aug 11, 2008 09:47 PM
h2ojunkie
Excursion - King of SUVs
14
Mar 28, 2004 09:53 AM




All times are GMT -5. The time now is 07:58 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE