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Old Apr 2, 2021 | 08:01 PM
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Patch panels

Just wondering if anybody makes a lower C pillar patch panel yet? Or maybe a cab corner for a superduty can be cut down to work? I haven’t started any body work yet but just starting to get a plan together.
 
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Old Apr 2, 2021 | 09:04 PM
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Nobody does. The superduty ones are not an exact match either, and take extensive modification to somewhatwork. Your best bet is a junkyard on the west coast or down south, Texas, Florida etc..
 
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Old Apr 2, 2021 | 09:06 PM
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carbon coupe
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Originally Posted by J ballan
Just wondering if anybody makes a lower C pillar patch panel yet? Or maybe a cab corner for a superduty can be cut down to work? I haven’t started any body work yet but just starting to get a plan together.
I'm looking into what it would cost to stamp several hundred. Finding a perfect part is the issue at this point. I've even looked for the 3D and drawings at work... No dice.

I think the SD part is too different. I looked hard at it for mine and just wouldn't work. The SD part is a harder corner than the EX. Rear doors are different too.
 
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Old Apr 2, 2021 | 09:56 PM
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Best bet is to find one from a junk yard but its getting real hard to find a good one now days. I have used super cab lower rear "C" door pillars in the past a few times when I was unable to find a junk yard one. It still requires a fair amount of fabrication since it's NOT a direct fit but will work. If the rust is into the lower fender on the rear quarter between the wheel and C pillar, a for lower front bed section of a super duty bed will fit with minimal fab work since it follows the body line and wheel well on a Excursion almost perfectly.
 
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Old Apr 3, 2021 | 01:13 PM
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I was able to have a full 4 door cab corner modified to fit my Excursion, but only because the guy I had working on it was a very solid welder. Here are some pics:








 
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Old Apr 3, 2021 | 04:36 PM
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Originally Posted by gaj0137
Best bet is to find one from a junk yard but its getting real hard to find a good one now days. I have used super cab lower rear "C" door pillars in the past a few times when I was unable to find a junk yard one. It still requires a fair amount of fabrication since it's NOT a direct fit but will work. If the rust is into the lower fender on the rear quarter between the wheel and C pillar, a for lower front bed section of a super duty bed will fit with minimal fab work since it follows the body line and wheel well on a Excursion almost perfectly.
What is the area between the wheel and C pillar that you speak of where a Super Duty patch panel fits?
 
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Old Apr 3, 2021 | 05:48 PM
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Wow thanks for all the help everyone. It would be nice if a company started making these. Seems like a pretty common place for them to rust out.
 
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