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Project Lug & Tug

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Old Apr 1, 2021 | 09:49 AM
  #1  
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Project Lug & Tug

Purchased these two trucks as a project. Crewcab had a major electrical melt down under hood that extended under the dash slightly. Black single cab has terrible rust issues and would no longer pass state inspection. Both trucks are 7.3 powerstroke 4x4 with 6spd manual trans. Black truck only has 128,000 miles, engine runs perfect and wiring is untouched factory original. Plan is to remove the engine, dash, and all underhood wiring from the black truck and reinstall into the crew cab. I've been working on this for several months so I'll post some "catch-up" photos on this forum. For starters here's photo's of both trucks prior to any wrench work.


 
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Old Apr 1, 2021 | 10:22 AM
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Bigpipes 35
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Looks like a fun project , looking forward to see the pics of the progress!!
 
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Old Apr 1, 2021 | 10:26 AM
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Started by disassembling the crewcab. Removed engine, front sheet metal, and the entire interior.



 
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Old Apr 1, 2021 | 11:00 AM
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Bigpipes 35
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Wow nicely done, you'll have her up and running in no time!!
 
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Old Apr 1, 2021 | 11:29 AM
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Next, cleaned the firewall and re-sprayed body color. Some of the burnt paint was a real chore to remove. Painted everything with POR15 then body color.

 
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Old Apr 1, 2021 | 12:03 PM
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Pushed the crewcab outside and torn into the parts truck. Removed engine and dash. Also noticed after making a comparison, the crewcab had a much bigger turbo. It's a BD turbo.




 
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Old Apr 1, 2021 | 12:34 PM
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From: Twain Harte, Ca
Those tires look to be in great shape on the F250, you going to use them and get 2 more? That donor engine has an incredible amount of rust on it, were very lucky here in California as far as rust goes. I'm just not used to seeing that.
 
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Old Apr 1, 2021 | 12:53 PM
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I have the tires for sale here locally, they're nearly new. Regarding the rust, stay tuned as I continue to add "catch-up" posts about this build. Yes, you folks who live in dryer climates or places where salt & salt brine is not used on the roads, are lucky.
 
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Old Apr 1, 2021 | 01:18 PM
  #9  
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I'm looking forward to your photos and progress, good luck!
 
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Old Apr 1, 2021 | 01:27 PM
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Pulled the interior out of the parts truck. Going to reinstall the entire dash & wiring harness in the crewcab. Cleaned up some of the rusty parts in the blast cabinet then coated with POR15.




 
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Old Apr 1, 2021 | 01:48 PM
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Pulled both transmissions. Crewcab was push button 4x4 and the parts truck was floor shifted. Both trucks have lock-out hubs.


 
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Old Apr 5, 2021 | 10:57 AM
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Installed complete dash from parts truck into the crewcab.


 
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Old Apr 5, 2021 | 11:02 AM
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Installed new pioneer speakers in both front doors. Covered interior side of doors with peel & seal, plus I pulled the acoustic material out of the other set of door panels from the donor truck and doubled the insulation. Reinstalled door panels.




 
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Old Apr 5, 2021 | 11:04 AM
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Underhood area starting to show signs of life!

 
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Old Apr 5, 2021 | 11:08 AM
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While cleaning up the exterior of the engine prior to reinstall, I poked a hole thru the cylinder head! This was a "first" for me, never imagined a cast iron cylinder head developing a rust hole! Obviously I'll be looking into two new heads!



 
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