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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

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Old Mar 24, 2021 | 07:12 AM
  #16  
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If you check the alternator output before the glow plugs turn off, the voltage will be low due to the demand. You have to wait 2 minutes after a restart unless the engine is fully hot. Cold, the alternator should supply 14+ volts, diminish to 13.8 when hot.

Any alternator output over 180a will require a supplemental cable to the battery in parallel with the stock cable.
 
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Old Mar 24, 2021 | 08:35 AM
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From: West by God Virginyuh
Originally Posted by Brotherbillstruck
Not sure but I think a 230 amp will require wiring upgrades?
Ooooh, I forgot about that! Most definitely!
 
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Old Mar 24, 2021 | 03:49 PM
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Was looking at the mean green 200amp alternator, or the XDP high output 230amp from blessedperformance. So you're saying with either of these I would need a wiring upgrade? If so I'm just going to go with the 140amp.
 
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Old Mar 24, 2021 | 03:55 PM
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From: West by God Virginyuh
Yep. Sounds like the 140amp is your winner
 
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Old Mar 24, 2021 | 03:56 PM
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From: AK
Originally Posted by tfunk88
Yep. Sounds like the 140amp is your winner
Thank you. I'll update after the install.
 
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Old Mar 24, 2021 | 04:05 PM
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From: AK
Originally Posted by tfunk88
Yep. Sounds like the 140amp is your winner
Can anyone give me a link or part number for the 140amp alternator? Car quest guy can only find 130 or 135 amp ones but they're the 'lower' one for a dual setup.
 
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Old Mar 24, 2021 | 04:35 PM
  #22  
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Target the 2007 model year, single alternator, optional top 135/140a. The 135 and 140 are the same in actuality. The electrical connections will be clocked to the side, the harness changed with later models.

The ideal for a 140a is to use a smaller diameter pulley to slightly overclock the alternator and get more amps at the lower, idle RPMs. Or when cold let it idle for 2 minutes before doing or tuning on anything else.
 
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Old Mar 24, 2021 | 05:43 PM
  #23  
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From: AK
Originally Posted by TooManyToys.
Target the 2007 model year, single alternator, optional top 135/140a. The 135 and 140 are the same in actuality. The electrical connections will be clocked to the side, the harness changed with later models.

The ideal for a 140a is to use a smaller diameter pulley to slightly overclock the alternator and get more amps at the lower, idle RPMs. Or when cold let it idle for 2 minutes before doing or tuning on anything else.
Gotcha I'll call them again tomorrow. What size pulley do I need? Assuming I'll have to order or buy that separately?
 
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Old Mar 24, 2021 | 07:00 PM
  #24  
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Most alternators come with the stock diameter.

If you install your and desire a little move voltage at first startup, Amazon or eBay have the overdrive pulleys.

This 58mm would be one.

https://www.ebay.com/itm/Ford-3G-6G-...e/191609911806
 
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Old Mar 24, 2021 | 07:36 PM
  #25  
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Originally Posted by TooManyToys.
Most alternators come with the stock diameter.

If you install your and desire a little move voltage at first startup, Amazon or eBay have the overdrive pulleys.

This 58mm would be one.

https://www.ebay.com/itm/Ford-3G-6G-...e/191609911806
Sure wish I could rep you Jack - you weigh in on so many threads, with such sage advice... Well thank you for the new ones, to the old ones that need to be reminded...
 
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Old Mar 24, 2021 | 07:50 PM
  #26  
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From: AK
Originally Posted by TooManyToys.
Most alternators come with the stock diameter.

If you install your and desire a little move voltage at first startup, Amazon or eBay have the overdrive pulleys.

This 58mm would be one.
Whats your opinion on the Bosch 140amp?

 
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Old Mar 24, 2021 | 08:17 PM
  #27  
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We installed that one in June of 2017. Still going strong. Didn’t add the smaller pulley.
 
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Old Mar 24, 2021 | 08:17 PM
  #28  
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I have it; I've tested it on YouTube. A direct fit on the 2003 6.0.

For me, it's been a good alternator. With the newer production, some here have had warranty issues - Bosch will only warranty it if used on a different truck, I believe in the 450 or 550 range or something else with a 6.0; Amazon says it will fit, and they are right. Amazon is terrible at dealing with a warranty and won't support you. I believe it's also available at Advance Auto. At the time I think I paid about $150 for it on Amazon.
 
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Old Mar 24, 2021 | 08:26 PM
  #29  
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Originally Posted by diesel_dan
Sure wish I could rep you Jack - you weigh in on so many threads, with such sage advice... Well thank you for the new ones, to the old ones that need to be reminded...
Thanks, Scott. No need, I just posted before someone else.
 
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Old Mar 24, 2021 | 08:44 PM
  #30  
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Originally Posted by TooManyToys.
I have it; I've tested it on YouTube. A direct fit on the 2003 6.0.

For me, it's been a good alternator. With the newer production, some here have had warranty issues - Bosch will only warranty it if used on a different truck, I believe in the 450 or 550 range or something else with a 6.0; Amazon says it will fit, and they are right. Amazon is terrible at dealing with a warranty and won't support you. I believe it's also available at Advance Auto. At the time I think I paid about $150 for it on Amazon.
Thank you for the advice! I didn't think about Amazon and warranty issues. Hey I saw on there you could get a 'used' one for just over $61. Would this be worth risking??

 
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