Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Fuel pressure sending unit install

Thread Tools
 
Search this Thread
 
Old Mar 9, 2021 | 07:42 AM
  #1  
SkySkiJason's Avatar
SkySkiJason
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Fuel pressure sending unit install

No 45/90* fitting is required. I’ve installed lots of them like this and cringe a little when I see people hacking up their fuel bowl drain valve and stuff....

ISSPRO sender with snubber and straight #4 ORB to 1/8” adapter.






 
Reply
Old Mar 9, 2021 | 07:56 AM
  #2  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
My install/application did NOT work like that with the OEM HPOP hoses and engine harness or with the updated OEM HPOP hoses.

Without the snubber, the ISSPRO gauge and connector were a snug fit, but it worked. With the snubber provided by ISSPRO, there was definitely contact and pressure against the back of the connector for the sending unit and put the wires in a sharp 90* bend and under pressure. I ended up removing the snubber, installed the 90* fitting and all has been great for several years.

We usually see things the same way when it comes to these trucks, but there are those few times when we see things differently, and that is OK. This is one of those times, well for my application it is/was.

I also feel inclined to mention this method is utilizing the post filter port which is the lower passenger side port.

EDIT: I'll see if I can find some pictures of the pressure being applied to the connector/wires using the horizontal mounting method in order to compare to your pictures. There must be something different going on...

These are what I could find in short order before starting my projects for the day.

In this picture, you can see the original HPOP hoses and the ISSPRO sending unit in the horizontal position without the snubber. As I said earlier, it was a snug fit without the snubber and uncomfortably tight with the snubber. This was when I initially installed the unit. More pictures coming if I can find any...



Another image of the sending unit which looks like it is shot from the driver side. This one doesn't look as bad, but in my opinion with the engine vibration and the HPOP hose vibrations, the wires would not have stood a chance.



You cannot really see the sending unit here, but since you provided a somewhat "whole image" shot, I thought I would do the same.




 
Reply
Old Mar 9, 2021 | 08:04 AM
  #3  
RA101725's Avatar
RA101725
Banned
Joined: Dec 2018
Posts: 3,541
Likes: 458
I hate it when you tempt me with these clean looking installs of gear I need
 
Reply
Old Mar 9, 2021 | 08:06 AM
  #4  
SkySkiJason's Avatar
SkySkiJason
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Interesting. I’ve got one here that has stock HPO lines etc, lemme go look at it.

Post filter port is the only one that matters!! Good observation.

I’ve been wrong before and don’t mind admitting when I am. Not trying to throw stones (my house is glass!). I just know people read stuff and think they need to do it a certain way - but the reality is these trucks are different from the factory in addition to the ‘mods’ we do.
 
Reply
Old Mar 9, 2021 | 08:18 AM
  #5  
SkySkiJason's Avatar
SkySkiJason
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
This one is from before they started sending snubbers with 7.3 kits. But, plenty of room for one under HPO lines and before intake plenum. I did route the wire under the plenum in the pic above for cleaner install.




I do assemble the adapter, snubber and sensor on the workbench and then put it in the truck. There may be other challenges trying to put it together in the valley.


 
Reply
Old Mar 9, 2021 | 08:21 AM
  #6  
Sous's Avatar
Sous
FTE Leadership Emeritus
Veteran: Air Force
Community Builder
Top Answer: 1
Top Answer: 3
Joined: May 2014
Posts: 27,352
Likes: 5,946
From: Lake Hartwell, GA
FTE Emeritus
Originally Posted by SkySkiJason
Interesting. I’ve got one here that has stock HPO lines etc, lemme go look at it.

Post filter port is the only one that matters!! Good observation.

I’ve been wrong before and don’t mind admitting when I am. Not trying to throw stones (my house is glass!). I just know people read stuff and think they need to do it a certain way - but the reality is these trucks are different from the factory in addition to the ‘mods’ we do.
I often take a different path in life than most, so it is OK with me if we have observed different things on nearly identical trucks. I understand and agree that your experience with the 7.3L is vastly more than mine, I just know what I saw and how I remedied the future issue before it was an issue.

No throwing stones here either brother. Your right, internet lore, BS and influence is strong, even here on the FTE at times. The only "right" way I see to accomplish a mod or customization on these trucks is the way that the owner feels is right in their heart. Even if some of us disagree with them, it is their desire and their truck, so have fun with it!

I added some old pictures to my post above. That was all I could find, so be gentle...

EDIT: Looking at the last picture you uploaded, perhaps my HPOP line was twisted or turned toward the front of the engine. I still had the OEM fittings and they can and do turn a bit. Maybe that was the problem all along and I thought it was the space constraints... I don't know, that was years ago and so much has changed since then. Maybe I was being ignorant and assumed the sending unit would not fit.

This is the same hose that had the oil leak on the fitting for a couple of months that eluded me. Perhaps each time I have an issue with the truck I should start with that hose...
 
Reply
Old Mar 9, 2021 | 10:21 AM
  #7  
BWST's Avatar
BWST
Got Data?
10 Year Member
Joined: Dec 2012
Posts: 4,251
Likes: 1,383
From: Lake Stevens, WA
Club FTE Gold Member
I too could not get the FP sensor/snubber/straight adapter combo to fit off the post-filter port of the fuel bowl without running into the HPOP lines. I would have preferred not to hack the drain valve due to my 90 degree sensor installation, but did not see another way.

Here's a view of what I ran into:




The HPO line was in the way. The engine harness directly above the HPO line prevented positioning the HPO line up and out of the way. It's possible I could have loosened the JIC connections and pushed the HPO line up a bit more. I can see, SSJ, you have a lot more room in the installation you showed than I appear to have.
 
Reply
Old Mar 9, 2021 | 12:16 PM
  #8  
ScaldedDog's Avatar
ScaldedDog
Fleet Mechanic
15 Year Member
Photogenic
Loved
Community Favorite
Joined: Aug 2010
Posts: 1,458
Likes: 156
From: Sedalia, CO
Club FTE Silver Member

In case we need them - and it's not like I have new gauges and this same fuel pressure sensor and snubber sitting the box ready for install - what 45* and 90* fittings are the right ones to use?

Mark
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Mar 9, 2021 | 02:27 PM
  #9  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
Everyone needs one of these!



 
Reply
Old Mar 9, 2021 | 02:46 PM
  #10  
SkySkiJason's Avatar
SkySkiJason
Thread Starter
|
Hotshot
Joined: Jul 2008
Posts: 12,782
Likes: 2,142
From: N.GA Mountains
Club FTE Gold Member
Originally Posted by ScaldedDog
In case we need them - and it's not like I have new gauges and this same fuel pressure sensor and snubber sitting the box ready for install - what 45* and 90* fittings are the right ones to use?

Mark
The fuel filter fitting is a No. 4 ORB. You can get a 45 or 90 adapter to go from here to the 1/8” NPT snubber and sender IF you need one. Riffraff and Dieselorings sell them.
 
Reply
Old Mar 9, 2021 | 07:23 PM
  #11  
RacinJasonWV's Avatar
RacinJasonWV
Lead Driver
5 Year Member
Community Builder
Liked
Top Answer: 1
Joined: Jul 2017
Posts: 6,855
Likes: 2,332
From: WV
Club FTE Silver Member

My Autometer gauge did not come with a snubber. It fit horizontally as SSJ has shown, but without the added length of the snubber. I’m running the factory installed HPO lines. I couldn’t find any photos on my phone and am to lazy to walk to the garage right now.

I’m thinking someone could make a -4orb fitting with a built in snubber...
 
Reply
Old Mar 9, 2021 | 07:27 PM
  #12  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
Snubbers... Some 7.3s need them, others don't.
 
Reply
Old Mar 9, 2021 | 07:39 PM
  #13  
bigb56's Avatar
bigb56
Logistics Pro
15 Year Member
Photogenic
Liked
Loved
Joined: Aug 2009
Posts: 3,609
Likes: 324
From: Arizona
Club FTE Silver Member

I don't have a snubber but I did get a replacement sender a few years ago. A 45 made the install nice and it does not touch anywhere or get in the way of the drain lever.
 
Reply
Old Mar 9, 2021 | 08:01 PM
  #14  
T-wood's Avatar
T-wood
Laughing Gas
15 Year Member
Liked
Loved
Community Favorite
Joined: Oct 2008
Posts: 1,106
Likes: 154
From: Kansas City KS
Snubbers, when i first read that i felt like it had something to do with the pressure the sending unit sees. Then i realized the sending unit is just like our icp sensor. And well it doesnt use a snubber. So i mounted my fuel pressure sending unit using just the 1/8 npt fitting. Its snug in the van. I mounted it by feel only. And used a flashlight looking under the turbo from the doghouse to check for leaks.
 
Reply
Old Mar 9, 2021 | 08:53 PM
  #15  
Bitterroot Diesel's Avatar
Bitterroot Diesel
Former Vendor
Joined: Sep 2020
Posts: 2,597
Likes: 695
From: Florence, MT
Fuel sender is rated for 100 PSI. The fuel spikes in our trucks can reach over 800 PSI! My 7.3 needed a snubber and a needle valve. Went through at least a dozen senders. ISSPRO replaced every sensor and covered the cost of the snubber and needle valve. Isspro is a great company and we are happy to work with them.
 
Reply



All times are GMT -5. The time now is 05:01 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE