Manual Transfer Case Removal
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Joined: Mar 2014
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From: Douglassville, PA
Manual Transfer Case Removal
OK, I looked through tech folders and didn't find anything on it so forgive me if it was right under my nose and I couldn't see it...I'm trying to get the manual transfer case out of a truck and don't know the procedure. I'm having trouble getting the plastic piece off from around the selector lever and I'll soon just destroy it with a pry bar if I have to but I would prefer to save it if I can. I don't think I need a detailed run-down but the basics should get me going in the right direction.
Thanks.
Thanks.
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Joined: Jan 2005
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From: Henderson, NV
Here's the procedure. The closest my manual gets to an E99 is the 2000MY. The In-Vehicle Repair section shows how to remove the lever.
Tagging @Y2KW57 for Tech Folder content. (Done)
Tagging @Y2KW57 for Tech Folder content. (Done)
Last edited by Y2KW57; Dec 15, 2020 at 04:40 PM. Reason: to indicate inclusion of the attached documents into the Tech Folder as requested.
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From: N.GA Mountains
Why are you removing t-case?
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Hotshot
Joined: Mar 2014
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From: Douglassville, PA
Oh boy, somebody just had to ask...this is in a parts truck I bought a couple of years ago and I've been taking things off of it a little at a time and now I'm at the trans and transfer case.
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Very much so!
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Tuned
Joined: Nov 2018
Posts: 292
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From: PA
Manual Transfer Case Removal
His videos are worth watching, even if you are not doing the specific job he is showing. Why, do you ask ?. Because he is a excellent person for the DIY wrencher. He shows alot of tips and tricks along the way in his method and even shows/explains his shortfalls when he is operating. Always explains the tools needed with references on what is needed. Wish he could do more videos. Thanks Ron.
Tuned
Joined: Feb 2017
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OK, I looked through tech folders and didn't find anything on it so forgive me if it was right under my nose and I couldn't see it...I'm trying to get the manual transfer case out of a truck and don't know the procedure. I'm having trouble getting the plastic piece off from around the selector lever and I'll soon just destroy it with a pry bar if I have to but I would prefer to save it if I can. I don't think I need a detailed run-down but the basics should get me going in the right direction.
Thanks.
Thanks.
Also note that a 13mm swivel socket along with a second swivel came in handy for this job... I got a set of Kobalt 12 point metric swivel sockets a couple years ago and just used it for the first time.
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Bluegrassboy70
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