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Old Dec 13, 2020 | 04:12 PM
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Engine Swap/Upgrade

I have a 2002 f150 crew cab w/ 4.6. I want to put a 5.4 in, what else do I need to change on the drivetrain, ecu, etc for it to work?
 
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Old Dec 13, 2020 | 04:51 PM
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Welcome to FTE!

Since you are in CA, you need a 2002 or slight newer 5.4 and the ECU that came with it. Most of the stuff for emissions is probably the same in a model year for the 4.6 and 5.4, but you have to make sure it's all OEM appearing and functioning. So your exhaust system from manifold to the cats has to be for the 5.4.

A donor vehicle is the best way to figure this out. And because your engine will not match the VIN, you will probably have to visit a referee to get the change approved. There is nothing wrong with the change as the 5.4 was an OEM engine, but the devil is in the details, and a big one will be the engine code mismatch.

 
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Old Dec 13, 2020 | 08:57 PM
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Yes I am in CA but vehicle is registered out of state and will remain registered out of state.

Originally Posted by 85e150
Welcome to FTE!

Since you are in CA, you need a 2002 or slight newer 5.4 and the ECU that came with it. Most of the stuff for emissions is probably the same in a model year for the 4.6 and 5.4, but you have to make sure it's all OEM appearing and functioning. So your exhaust system from manifold to the cats has to be for the 5.4.

A donor vehicle is the best way to figure this out. And because your engine will not match the VIN, you will probably have to visit a referee to get the change approved. There is nothing wrong with the change as the 5.4 was an OEM engine, but the devil is in the details, and a big one will be the engine code mismatch.
the truck is registered out of state and is going to stay that way.
 
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Old Dec 14, 2020 | 08:38 AM
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Originally Posted by Brock Lucas
I have a 2002 f150 crew cab w/ 4.6. I want to put a 5.4 in, what else do I need to change on the drivetrain, ecu, etc for it to work?
You'll want the 9.75 rear axle from behind a 5.4 and either reflash PATS or do what the cool folks do (not me by any stretch) and swap some module from the donor truck cluster to your truck cluster and reprogram the keys. Torque converter from a 5.4 trans as well.

If you mismash stuff between a 4.6 harness and a 5.4 engine, you miss details. It’d be best to strike it rich and get a hopefully complete 5.4 with all the goodies attached. Should be little more than bolt it down and plug in and go at that point.
 
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