Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

making some progress

Old Dec 1, 2020 | 11:43 PM
  #1  
bewildered 7.3's Avatar
bewildered 7.3
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2020
Posts: 220
Likes: 34
From: Orcas Island
making some progress

Today I finished up the task of repairing exhaust leaks at my turbo. New up pipes, the port side was loose at the collector for the turbo, some previous grease monkey had not aligned the exhaust pipe or the collector to the turbo, and was blowing smoke in both locations. I watched a youtube video before I began this task, That guy said it took him about 3-1/2 hours. It took me about 3-1/2 days, I may be about 30 years too old for this crap! I fired it up and I have no smoke belching out from under the hood, so I'm happy about that, however I still have that damned door ajar alarm, even after I chopped the black with pink tracer under the column, so I;m still looking to silence that thing.

My 26 spline yoke stuff all came today from Torque King for my D50 front axle, so I will tackle that tomorrow.

I'm getting desperate to shut that annoying alarm up!
 
Reply
Old Dec 2, 2020 | 01:14 AM
  #2  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
Door ajar alarm can be caused by dirty switch at the door mechanism. WD40 the heck out of it, open/close the door a dozen times.
 
Reply
Old Dec 2, 2020 | 03:24 AM
  #3  
bewildered 7.3's Avatar
bewildered 7.3
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2020
Posts: 220
Likes: 34
From: Orcas Island
Originally Posted by aawlberninf350
Door ajar alarm can be caused by dirty switch at the door mechanism. WD40 the heck out of it, open/close the door a dozen times.
yeah, except for the fact that I took all 4 latches off and jumped across the connectors and the fkn alarm still beeps all day long.
 
Reply
Old Dec 2, 2020 | 08:26 AM
  #4  
Listor's Avatar
Listor
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by bewildered 7.3
yeah, except for the fact that I took all 4 latches off and jumped across the connectors and the fkn alarm still beeps all day long.

well that was a lot of work to undo, can you trace it back, unplug the main harness and use a jumper there?
I am sure there are schematic for it, shouldn't be terrible hard, although maybe uncomfortable!
Upside down under the dash and all!
 
Reply
Old Dec 2, 2020 | 12:23 PM
  #5  
bewildered 7.3's Avatar
bewildered 7.3
Thread Starter
|
Mountain Pass
5 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2020
Posts: 220
Likes: 34
From: Orcas Island
Originally Posted by Listor
well that was a lot of work to undo, can you trace it back, unplug the main harness and use a jumper there?
I am sure there are schematic for it, shouldn't be terrible hard, although maybe uncomfortable!
Upside down under the dash and all!
Yeah, I guess that will be the next step. I know my windshield is leaking (don't they all?), I have a windshield ordered through a local body shop. After he installs that and it is hopefully sealed up, I will be pulling that fuse block for inspection and clean up. I got several DTC codes with ForScan, most of them list the GEM as a suspect, so I will replace that while I am behind the dash. Hopefully that will eliminate some of these electrical gremlins.
 
Reply
Old Dec 3, 2020 | 01:59 AM
  #6  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
If you have several DTCs might as well post them up, clear them, see what comes back after the fuse panel is R&R'd.
 
Reply
Old Dec 3, 2020 | 07:23 AM
  #7  
Listor's Avatar
Listor
Fleet Mechanic
10 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2011
Posts: 1,613
Likes: 106
From: Albuquerque
Originally Posted by bewildered 7.3
Yeah, I guess that will be the next step. I know my windshield is leaking (don't they all?), I have a windshield ordered through a local body shop. After he installs that and it is hopefully sealed up, I will be pulling that fuse block for inspection and clean up. I got several DTC codes with ForScan, most of them list the GEM as a suspect, so I will replace that while I am behind the dash. Hopefully that will eliminate some of these electrical gremlins.

I would definitely get that windshield fixed , take your time to clean and dry everything up , see where you are on those DTC's Good Luck, Keep on Truckin!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mike Bartlett
6.0L Power Stroke Diesel
4
Apr 9, 2019 08:42 PM
pjerrn
6.0L Power Stroke Diesel
6
May 8, 2018 07:19 AM
roaringford
6.0L Power Stroke Diesel
23
Aug 20, 2009 03:56 PM
GreenMonster7.3
1999 - 2016 Super Duty
5
May 31, 2009 08:08 AM
sextons
1999 - 2003 7.3L Power Stroke Diesel
4
Jul 8, 2007 10:04 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:54 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE