Newbie stuck between 2 Exes
So...I guess we need to get that oil leak fixed, get the sway bar on, maybe get some Weather Techs for inside...a transmission cooler upgrade....anything else critical for the first round of triage?
There is little to no rust underneath...what do I need to do to keep it that way?
Keep us updated on the process, and get pics.
Living in the Northeast I spay everything underneath with black woolwax, using their pro kit off amazon, I take off door panels and do inside bottom seams of doors for the first application, then get it inside rockers, and everywhere I can. Where it doesnt see direct weather it will stay permanently, on the frame and other areas that see road spray and more salt I spray every fall, down where you are at maybe every other fall. Woolwax goes on very good, over time it migrates into areas you cant spray, aka seams and what not. It has little over spray when applying, and doesnt smell, it is better then any of the lanolin based coatings I have used. It goes on great i heated in an old crockpot first!
5 gallons will last you a couple years. It never dries so no having to clean the spray gun etc.
I also spray the seams on inner lower door panels with crc 06026 corrosion inhibitor
So...I guess we need to get that oil leak fixed, get the sway bar on, maybe get some Weather Techs for inside...a transmission cooler upgrade....anything else critical for the first round of triage?
There is little to no rust underneath...what do I need to do to keep it that way?
Unless you've got great service records with this vehicle, plan on changing all the fluids just so you have a known starting point. Also a good idea to install new HPOP (High Pressure Oil Pump) lines if they are original, and serpentine belt.
The oil leak up top could come from anywhere...HPOP, turbo EBPV (Exhaust Back Pressure Valve), turbo pedestal O-rings, HPOP fittings, etc. Best to spray with degreaser and let it sit for a bit. Then rinse down with low pressure water (some use a pressure washer but that scares me). Make sure you don't get any water in the electrical boxes on the drivers side of the engine compartment. I cover the power steering fill cap with a plastic baggie as there is a vent hole in it. Once the top of the engine is clean you should be able to pin down your leak area.
There are great resources here on FTE. They best ones are the tech folders a the top of the forums in the "stickies" section...Excursion: https://www.ford-trucks.com/forums/1...xcursion.html. 99-03 7.3: https://www.ford-trucks.com/forums/1...-7-3l-psd.html.
There is a failure prevention thread that is invaluable to keeping your nearly antique truck from leaving you stranded: https://www.ford-trucks.com/forums/1...l#post10069147
If you are planning on doing much of this service yourself, I'd get a topside creeper:
Good luck and ask a lot of questions!
ps: we like lots of pictures!
@ArmyLifer That's some really useful advice and starting points! Thank you! A shop will be fixing the oil leak. Would it make sense to do the HPOP lines at the same time or does it not matter? Also...the transmission cooler...If I look at Mishimoto, for example, I get the one that fits the 7.3, right? What's the 6 in 6.0 cooler that everyone is referring to? Is it for the 6.0L engine? Do I get the one for the 6.0L engine?
Here are some pics as a start...you can see there is some rust in the last pic, but from things I've seen, this seemed okay....?Thoughts?
If the HPOP lines are original they should be changed. If one bursts you will lose 2 gallons of oil in a minute and be stuck along side the road. The good news is the way the 7.3 engine operates it won't be damaged by this oil loss...it will just stop running.
Also...the transmission cooler...If I look at Mishimoto, for example, I get the one that fits the 7.3, right? What's the 6 in 6.0 cooler that everyone is referring to? Is it for the 6.0L engine? Do I get the one for the 6.0L engine?
Get the 6.0L one. The 6.0L (engine) Excursions and Superduties had a much more effective transmission cooler. It bolts right in place of the miniscule 7.3 one, and with a few 3/8"-1/2" hose fittings it is a relatively easy modification. Its also a good time to do a transmission flush and refill (directions in the tech folder).
Here are some pics as a start...you can see there is some rust in the last pic, but from things I've seen, this seemed okay....?Thoughts?
That's barely rust at all. That is a common amount of rust on the drive shaft and muffler. The northern guys are probably drooling right now.
As far as undercoating I wear a face shield and tyveck suit from lowes. I like to work on a lift, but since I dont have mine installed yet, I lifted the truck on jack stands for more room, and went to work. Woolwax is less messy then other similar brands(fluid film) as it is thicker(thats why heating helps a ton) there is very little over spray,the mess usually happens when you kink wand and it shoots out the pressure release valve(major mess) once you get the hang of it you can do it with minimal mess.
So...I guess we need to get that oil leak fixed, get the sway bar on, maybe get some Weather Techs for inside...a transmission cooler upgrade....anything else critical for the first round of triage?
There is little to no rust underneath...what do I need to do to keep it that way?
Ford Trucks for Ford Truck Enthusiasts
I say buy it and enjoy it!
Can't wait to see how she does with the Airstream!

@Theboneskes Yeah, I've heard diesel is more expensive, but I'm hoping there's a tradeoff for longevity and reliability. (I'm sure the EX gassers are great, too!) There's really nothing else out there that can really do what the EX does and I don't want our towing capacity to be too weak. With 4 mostly grown teenagers and a couple boxers and all the stuff everyone takes with them, we're not a small package. I know I'll feel better driving up and down that mountain to Asheville knowing there's enough power to control the the probably 10K behind us. Nice setup you've got! It looks brand new!
You guys are right. All about those photos!

@Theboneskes Yeah, I've heard diesel is more expensive, but I'm hoping there's a tradeoff for longevity and reliability. (I'm sure the EX gassers are great, too!) There's really nothing else out there that can really do what the EX does and I don't want our towing capacity to be too weak. With 4 mostly grown teenagers and a couple boxers and all the stuff everyone takes with them, we're not a small package. I know I'll feel better driving up and down that mountain to Asheville knowing there's enough power to control the the probably 10K behind us. Nice setup you've got! It looks brand new!
You guys are right. All about those photos!
It is a trade off, I put about 25k a year on my Excursion and it continues to motor on! I have 274k on the odometer, and does not feel "tired" at all. Dont see why it wont go 350 to 400k?
You will feel good about driving such a big SUV towing like a BEAST! Congrats to you and your husband, and kids of course. I also installed LED headlights in the factory lenses and in the fogs too, and they make a WORLD of difference if you are into doing it? I have these headlamps:
https://www.amazon.com/dp/B07JDL93W2?ref=ppx_pop_mob_ap_share
These fog lamps
https://www.amazon.com/dp/B07H6YJN1Z?ref=ppx_pop_mob_ap_share
and these rings to hold the bulbs in for the headlamps since the are thinner and allow more airflow:
https://www.amazon.com/dp/B000COB65M/ref=cm_sw_r_cp_apa_i_g2rGFbJYCYF40
The color match between the two are spot on, are bright as can be at night, with the brights on I can see about 1/4 mile down the road, the sims are very impressive too with the fog lamps on. Just my $.02 and trying to help. They are 100% plug and play and dont cause any issues.








