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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

460 vacuum line / EGR themactor problem

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Old Sep 5, 2020 | 01:34 PM
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From: Griffin, Georgia
460 vacuum line / EGR themactor problem



My truck runs excellent until it starts getting hot, then runs rough, codes say it’s egr/thermactor problems. Everyone says it’s vacuum related. My truck is a 94 with 460. Two solenoid looking things on back of engine drivers side. I want to make sure the vacuum lines are in right location. The blue and yellow are on the lower valve, found the blue one was broke. I hope that is the problem. Does anyone have similar problems
 
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Old Sep 5, 2020 | 02:15 PM
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From: Easton,Ks
Looks like the EGR solenoid is missing.
 
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Old Sep 5, 2020 | 02:28 PM
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On my 94, with 460, there are 4 lines going to those solenoids. Green to EGR valve, pink to thermactor valve, black and a white that tie into other vacuum lines, and end up at the vacuum reservoir.
From looking at your picture, your colors are different, but, the blue line is broken.
 
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Old Sep 5, 2020 | 02:47 PM
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From: Griffin, Georgia
This engine came out of a 96 and had two of the larger solenoids, the 94 only had one, so we stayed with the 94 set up, I don’t Know what the lower solenoid is for, but it had a blue hose on one Barb and yellow on the other. The solenoid above it had the white and green hose. I fixed the broken blue one, but made no difference.
 
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Old Sep 5, 2020 | 02:52 PM
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From: Griffin, Georgia
Originally Posted by kevinv10
On my 94, with 460, there are 4 lines going to those solenoids. Green to EGR valve, pink to thermactor valve, black and a white that tie into other vacuum lines, and end up at the vacuum reservoir.
From looking at your picture, your colors are different, but, the blue line is broken.
I repaired the blue one, didn’t make any difference. I have a blue and yellow that goes to the lower solenoid whatever it is. Both those come from two larger valves on passenger side. The white comes from vacuum reservoir to the egr solenoid and a green goes from egr solenoid to the EGR. Does your 94 just have one egr solenoid?
 
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Old Sep 5, 2020 | 03:06 PM
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From: Easton,Ks
No OBS trucks ever had two egr solenoids.

1994 460 vacuum lines,
The 1996 is the same as the 1994 460.
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