When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
I used a 6” bit extension Dewalt DWA6JLDTG, $9 from Lowe’s. Hole sizes are all based on this specific part.
The guide hole:
Measure 1 3/4” from the rear glass and 1 9/16” from the driver side. Drill a 19/64” hole at a 70 degree angle (front to back).
The push rod:
Cut down the bit extension. The black part should be 3” and the bit holder should be 1 3/16”. Chamfer the end. It’ll make installing the golf ball easier.
Drill the interior cover panel:
With the push rod installed, fit the trim panel and mark the left to right placement of the rod. Measure 1 7/8” in from the window side and drill a11/32” hold at a 70 degree angle. Check fitment and oversized the hole so the rod moves freely. It should not drag on the plastic trim.
Install the push ball:
Drill a 1/4” hole 3/4” deep in the golf ball (or other creative item). Depending on your choice of push ball, start with a smaller hole to insure a snug fit. You need 3/4” of push rod throw (rod movement to actuate the latch) so don’t sink the push ball too far down the push rod.
nice! I assume that the magnet in the bit extension is what keeps it from coming disconnected from the mechanism?
I needed to go to lowes anyway, lol.
That's the concept. I'd say it assists but isn't perfect. The length of the bit holder acts as a shroud to help it stay in alignment with the mechanism and keep it from hopping off the lever rod. Gravity also assists. I think if it did become disconnected, it'd be pretty easy to "feel" getting it reset on the mechanism without opening up the trim piece.
Well done! I have often thought about doing something similar. I assume this only works if the lift gate is unlocked correct?
Correct. The hatch lock must be unlocked for it to work. The pushrod is actuating the lever on the factory exterior handle. Keep your remote key fob handy and it’s easy to unlock from the interior with the fob.