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Old Apr 25, 2020 | 09:44 PM
  #1  
Branden Heine's Avatar
Branden Heine
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Help

Ok so I was removing the intake on my 1990 ford with the 4.9 liter and everything went smoothly until I got the back of the intake there’s some thing that bolts to the back that has metal hard line that goes to it not sure what it is but I broke both bolts off into my intake do you guys have any idea how to get them out





 
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Old Apr 25, 2020 | 10:05 PM
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If any of the bolt is sticking out, you could try welding a nut to what is sticking out, and the heat would help break it loose, go slow and use lots of penetrating oil.
 
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Old Apr 25, 2020 | 10:15 PM
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Originally Posted by torq'ta 5 8
If any of the bolt is sticking out, you could try welding a nut to what is sticking out, and the heat would help break it loose, go slow and use lots of penetrating oil.
I might try that I’m just afraid of messing up the mating surface
 
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Old Apr 25, 2020 | 10:29 PM
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Originally Posted by Branden Heine
there’s some thing that bolts to the back that has metal hard line that goes to it
That would be the EGR valve.
 
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Old Apr 25, 2020 | 10:45 PM
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Originally Posted by Conanski
That would be the EGR valve.
ok I wasn’t sure but the bolts were super rusty
 
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Old Apr 26, 2020 | 10:20 AM
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I agree with Torq. Without a machine shop you would damage the intake drilling out the bolts by hand. Many people will claim they can drill them out which is due to their experience
Weld on a nut, use penetrating oil and alot of heat. Heat a large area on the intake due to it being a big heat sink and you don't want to crack the intake. It takes alot of isolated heat to be effective. Sometimes a few heat and cool cycles will help. I have used this method many times on various broken bolts.
 
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