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Ford 1986 6.9L Glow Plug Problems

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Old Oct 15, 2003 | 04:34 PM
  #1  
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Angry Ford 1986 6.9L Glow Plug Problems

My truck was running great! Then yesterday the glow plug wait light does not come on at all. I am considering changing out the relay, but seems weird that all the sudden no light or glow plug operation. I have it plugged in now to see if it will start with the plugged in heater. Anyone else have the same problem?
 
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Old Dec 8, 2003 | 07:23 AM
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I had a the same problem. I replaced the relay and all the glow plugs and it worked like a champ. That is until I drove it for a distances. I noticed the glow plug light was cycling while I was driving down the highway. Now, I am back to the same problem. Just a bit of advice, it get expensive replacing glow plugs and relays for each start. I am next going to check the temperature sensor.
 
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Old Dec 8, 2003 | 09:25 AM
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GP's & stuff

Just my two cents but a manual gp switch took care of all my problems !! Cant beat it, bypass everything and YOU control everything, flip the switch, count to five and fire it up, works everytime even when cold outside.
Magic
 
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Old Feb 24, 2004 | 01:29 AM
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HI,
I have the 6.9 how do I change it over to manual???
 
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Old Feb 24, 2004 | 02:06 AM
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Saigon
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Hi,
follow this link, has a good diagram, real simple !
http://www.members.shaw.ca/k2pilot/G...%20diagram.jpg
 
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Old Feb 24, 2004 | 02:10 AM
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Saigon
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I usually hold the trigger only 5 seconds, if you hold it in too long you can fry the glow plugs. If you lend your truck make sure the other person understands this real good otherwise you may be into having broken tips in the cylinders!!!!!
Magic
 
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Old Feb 24, 2004 | 04:20 AM
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Thanks, I'll give it a try. The only way I can start it now, is to have it pluged in and hot.
 
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Old Feb 24, 2004 | 07:14 PM
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Brrumby and wulfcity,
Sounds like the controller in the back of the engine is your problem, not the relay. The old controller may be causing the relay and plugs to be burnt out before their time.
 
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Old Feb 24, 2004 | 10:46 PM
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I tryed to change that controller one day, and after trying for an hour I gave up.
 
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Old Feb 24, 2004 | 10:58 PM
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Me to, I put the manual switch on mine 4 years ago. Still using the original 86 relay and switch now.
 
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Old Feb 24, 2004 | 11:05 PM
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That's what I plan on doing too, but what I would like to find is a switch with a timer.
 
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Old Feb 24, 2004 | 11:15 PM
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I give mine about 5 seconds at 30 degrees, 10 seconds at 0 or below. With a timer you are locked in to a same time period every time.
I figure if I can save 5 seconds every time I start the truck when it is around 30 then I can get an extra year out of the plugs easy.
 
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Old Feb 24, 2004 | 11:43 PM
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Well I'm in Portland Oregon and if it gets below 30 it will be pluged in.
I plan on using a lighted rocker switch, just so I don't forget to turn it off.
 
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Old Feb 25, 2004 | 01:03 AM
  #14  
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Just use a momentary switch, it has to be held on, then is sprung back to the off position.
 
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Old Feb 25, 2004 | 09:45 PM
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By all means, use the momentary switch. If you don`t, sooner or later you will accidentally bump the toggle switch to the on position and burn up your glow plugsand possibly damage your heads and/or pistons if you try to start it. Manually operated glow plug system with the momentary switch is the only way to go. I have been operating mine manually for years and have not had to replace any glow plugs yet. Knock on wood!
 
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