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SD Computer Swap Question

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Old Apr 4, 2020 | 06:09 PM
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Lightbulb SD Computer Swap Question

I am wondering if it is possible to run a built 5.0 SD motor on a 5.8 SD computer. I've been looking at the increased air/fuel mixture from the 5.8 as a possible bypass for the limitations of the 5.0 SD setup. If anyone has any input it would be appreciated. I know that a MAF setup would give more power and flexibility, but i really want to see if this is a workable setup to help the old 5.0 get a little more ooomph without spending weeks rounding up the parts to do a MAF conversion. In the past I made an 86 Mustang with SD that dyno'ed at 325 rwhp. I am not wanting to go through all of that again in my truck. I just want to get around 250-300 hp to the wheels.

My truck is an 89 F150 with the 4.9l I6 currently. I am changing to the 5.0 motor and have all the components needed for the swap. The 4.9l has 277K miles on it and is beyond tired at this point. It has the 5 speed manual transmission that I can use the computer from the 89 donor F150 from because it had an AOD automatic transmission and thus did not have electronic transmission management.
 
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Old Apr 4, 2020 | 06:54 PM
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the 19lb injectors come in both 302/351 will limit your hp(300 at crank) output along with the SD PCM, so the 250 at wheels, will be borderline, so the SD PCM can compensate, without a tune, long tube headers, GT40 heads, more cost friendly, then depending on rear gear, that would be better way to get more ooomph, 2wd/4wd
 
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Old Apr 4, 2020 | 07:10 PM
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As you probably already know the cam has to be SD compatible. Too radical and it won’t be happy. I’m not sure why it would take you weeks to round up parts for a mass air conversion. One way is to buy a Mustang harness, computer and install a second oxygen sensor. There are systems available online with one push of a button. Which one you get depends on how much you want to spend.
 
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Old Apr 4, 2020 | 10:49 PM
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There are modern options that don't involve using 30 year old ECU's and allow complete tunability for a similar price to one of the mass air conversion kits as well.
 
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Old Apr 5, 2020 | 06:40 PM
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IN my area, most of the Mustangs with appropriate MAF parts are picked apart and it would literally mean "rounding up" parts from my region... not just locality.
 
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Old Apr 5, 2020 | 06:42 PM
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The issue I have with more modern "updates" is the custom aspect. I want to keep it as "stock" as possible to keep it simple for maintenance sake. I'm not worried about making my truck a hot rod... I just want a daily driver that I can go to my parts store and purchase parts off the shelf without waiting for orders to come IF and WHEN they do and IF and WHEN they are the correct parts.
 
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Old Apr 5, 2020 | 06:47 PM
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The only thing I am looking to do different from your suggestions is taking the E7TE heads and having them reworked with bigger valves to make a street-able set roughly equal to a set of GT40/40P heads. My local machine shop owners son is the family specialist in Ford stuff. He swears he can make the "truck" heads flow at least as good as the GT40's. For $300, I am willing to give him a shot at it. Especially since E7TE's can be found for around $50 a set around here pretty easily. There is no way I can get a set of GT40s for $350 in my area that would be ready to bolt on and run.
 
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Old Apr 5, 2020 | 07:51 PM
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Originally Posted by Daniel Bente
The issue I have with more modern "updates" is the custom aspect. I want to keep it as "stock" as possible to keep it simple for maintenance sake. I'm not worried about making my truck a hot rod... I just want a daily driver that I can go to my parts store and purchase parts off the shelf without waiting for orders to come IF and WHEN they do and IF and WHEN they are the correct parts.
If your Ford ECU fails you won't be getting one off the shelf, they would be ordering it in. Same goes for our ECU. It adds no custom anything other than the ECU itself so it changes nothing as far as your ability to get stuff off the shelf at the parts store is concerned. Regardless, it's not for everyone. I would not suggest doing the 5.8 ECU method for your 5.0 without a method to tune the ECU. There are many factors to consider besides airflow (load being the big one as it effects timing and such).
 
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Old Apr 5, 2020 | 08:49 PM
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How built is this motor?
 
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Old Apr 5, 2020 | 10:05 PM
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I dont think he has done anything, yet, looking for 250-300 at rear wheels, out of his 302.
Daniel, just to put new intake/exhaust valves (stock, not bigger) is going to take a lot of that $300 and you still need springs and new valve seals, not trying to dispute what your told, but I would get a talley, on that plus what he will charge you to flow the heads, that is a great price, if he can flow E7's that much for that price, with new bigger valves, and springs
 
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Old Apr 5, 2020 | 11:01 PM
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The plan is for a SD friendly cam, built E7TE heads, long tube headers (I already have shorties from my old Mustang build, but not suitable for this one), intake/gasket/lower intake matching, and a larger Throttle body.

My old Mustang made 325 rwhp naturally aspirated with this basic setup (addition of a GT40 intake and heads with shorty headers).

The primary reason I am even considering the 5.8 computer is to "see" if it will be a workable situation. I don't think anyone has tried it with a modded 302. I have seen plenty of "smokers" 5.0 engines due to too much fuel when using a 5.8 computer. I am wanting to "see" if a higher demand for fuel and air from the 5.8 computer can be offset by the hardware of the motor. I like to "play" with ideas and see what works. That is how I got 325 rwhp out of a NA 'stang.

After all, you never know unless you try. IF you fail... it just means you learned one more thing that won't work. So try something different...
 
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Old Apr 6, 2020 | 11:34 AM
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Originally Posted by Daniel Bente
The plan is for a SD friendly cam, built E7TE heads, long tube headers (I already have shorties from my old Mustang build, but not suitable for this one), intake/gasket/lower intake matching, and a larger Throttle body.

My old Mustang made 325 rwhp naturally aspirated with this basic setup (addition of a GT40 intake and heads with shorty headers).
Good plan but the larger TB isn't needed, the stock twin unit is equivalent to a 72mm single which will feed 350hp no problem and the 5.0 truck intake out flows the HO version by quite a bit. The only real pinch area is right at the port exits in the lower where they narrow down to better fit the E7 heads, but this is something that is easy to fix.

E7 heads can me made to flow a lot better, the port work that Powerhead did/does(not sure if they are still around) got flow numbers slightly better than the Edelbrock Performer head which outperforms all the cast iron GT40 heads, that may have been with larger valves too.

Originally Posted by Daniel Bente
The primary reason I am even considering the 5.8 computer is to "see" if it will be a workable situation. I don't think anyone has tried it with a modded 302. I have seen plenty of "smokers" 5.0 engines due to too much fuel when using a 5.8 computer. I am wanting to "see" if a higher demand for fuel and air from the 5.8 computer can be offset by the hardware of the motor. I like to "play" with ideas and see what works. That is how I got 325 rwhp out of a NA 'stang.
Nothing wrong with that approach but actually I doubt the 5.8 PCM would make much difference in this case, both of these motors made roughly the same HP and are programmed for the same size injectors so other than a slight differences in low speed fueling for the larger motor there is no additional HP headroom. I bet those smoker vehicles you have seen had larger injectors in them, the problem with that is none of these boxes can adapt to larger injectors that is something that has to be programmed in.
 
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Old Apr 7, 2020 | 07:00 PM
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You are absolutely correct about the E7TE's being able to flow better than GT40's and even some aftermarket heads. My local machinist showed me (today) a set of them with 2.00/1.60 valves. No shrouding issues, 5 angle valve cuts, slight bowl work and they flow amazingly. He also concurs that a truck SD motor can put out @300HP with his heads and a little work. I asked him about the Throttle Body and he said leave it alone. He says with the setup I am talking about I will not need the 5.8 computer, but it would be an interesting experiment to try out.

I will post my head flow numbers when he finishes with them. He has 39 years in business for himself and several more years than that in learning his trade. He is a true Ford Man through and through. Fords are his specialty.
 
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Old Apr 7, 2020 | 08:49 PM
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the motor and 300hp isnt going to be your issue, the SD computer telling 19lb injectors to squirt enough gas in hopes of it not running lean will be, I would suggest an A/F gauge to keep eye on it
 
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Old Apr 7, 2020 | 09:08 PM
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A wideband O2 is a good suggestion. 19lb injectors can produce more output.. just have to increase the fuel pressure behind them. The spec'd flow rating is at 43psi so even a mild boost to about 50psi with an adjustable FPR would supply some more headroom.
 
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