Adding a lift pump
Over the course of the 8-10 years I ran the originally described "upgraded" configuration (Baldwin plus Carter), I had to replace the Carter pump twice, and remain convinced that my OEM pump's death was earlier than it should have been due to the run periods of extra load imposed on the stock pump's suction when the Carter pumps died.
You see, the fuel pumps used on our diesels are generally (if not always) positive displacement pumps with tight internal clearances, and they generally create excess pressure drop when you have to pull through the non-operating pump.
When the lift pump runs, though, there is no problem, and it actually boosts the pressure on the discharge of your stock pump. Good, right? Yes, and no. Whatever additional pressure you gain by running a lift pump ends up getting lost (more accurately, thrown away) once the fuel gets to the fuel pressure regulator on the fuel bowl in the valley.
So, you may end up feeling better by knowing that the lift pump is boosting your fuel pressure from the stock pump (I know that I felt better -- before the sum of the experience). The bottom line for me is that I've not yet seen or heard of a lift pump scenario where the lift pump outlives the stock pump, and WHEN the lift pump doesn't run, it will most likely result in undue strain on the stock pump which will shorten the stock pump's life.
YMMV
thanks again
Then came the serious PMS...sticks. I installed 160cc/80% single shots along with custom tuning (obviously). My "supporting" fuel mods for this upgrade were a new Bosch fuel pump (to replace my original one that I'm sure was tired after a 310K mile career), I swapped out my Baldwin for a Racor PS120-02, and I installed a fuel pressure gauge). Even at WOT with the new tuning/injectors, fuel pressure never dipped below 50 psi and it would immediately recover.






