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Just got done replacing a few injectors, got my truck running good. Felt good enough I put about 1500 pounds of square bales on the bed and I had made it about 15 miles and noticed the engine starting to overheat, luckily I was pretty close to my destination and limped it there. Got done unloading the hay and by then the truck had cooled off so I opened coolant cap because it had already sprayed everywhere out of the cap I assume. I started the truck up and coolant immediately began boiling out of cap non-stop. Looked in my oil sump and it looks like a milkshake in there. I am assuming my head is blown but have no clue how I would have blown the head going 60-65 down the highway with hardly any weight on the truck. Truck is blue/white smoking heavily and idles okay.
If the head is not perfectly flat (which happens over time due to many heat cycles), it doesn't take much cylinder pressure to force the coolant where you don't want it.
There’s not many head gasket failures on the 7.3L. I think I would investigate a bit more, look at oil cooler etc, BEFORE jumping to the conclusion of a head gasket. When you inspected cups did you pressure test them or just visually look at them?
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