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Cracked COP

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Old Oct 4, 2019 | 10:54 PM
  #1  
Lance Helmert's Avatar
Lance Helmert
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Cracked COP





Are cracks in the COP normal or do I need to replace them?
 
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Old Oct 5, 2019 | 12:22 AM
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Could be due to age, I carry a spare Denso COP for potential misfires. If it works run it.
 
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Old Oct 5, 2019 | 08:49 AM
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Originally Posted by Bently_Coop
Could be due to age, I carry a spare Denso COP for potential misfires. If it works run it.
Yeah, they all have cracks. One has what looks to be rust coming out of the cracks and another has corrosion on the terminal to the plug. I'm definitely replacing those 2. It's tempting to just replace all of them. Maybe I'll smear some RTV over the cracks on the others for now.
 
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Old Oct 5, 2019 | 10:17 AM
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Rust and corrosion in your ignition system will definitely lead to misfires. I'm with you in at least replacing those.

If you decide to replace all Denso is the original manufacturer for the COP's, can be found on Rock-auto for around $24 each.
 
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Old Oct 5, 2019 | 01:44 PM
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Originally Posted by Bently_Coop
Rust and corrosion in your ignition system will definitely lead to misfires. I'm with you in at least replacing those.

If you decide to replace all Denso is the original manufacturer for the COP's, can be found on Rock-auto for around $24 each.

Thank you for your help
 
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Old Oct 6, 2019 | 10:35 PM
  #6  
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R&T Babich
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From: Thousand Oaks, CA
Originally Posted by Lance Helmert
.... Are cracks in the COP normal or do I need to replace them?
I think the first time I changed the plugs in our Exped I cracked a COP at the base of the connector.
It's tempting to grab the connector part to remove them.
The crack was so clean it was really hard to see.
It worked fine until some rain mist got in there and it would misfire,
That part of the COP is a weak area.
They couldn't spare a bit more plastic in the molding to smoothly transition from the connector to the coil housing?
I JB Weld all my COPs .

 
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Old Oct 7, 2019 | 08:23 AM
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I replaced one due to a coolant leak, 3 weeks later the truck was running rough so I went through and replaced all COPs and Plugs. I thought the truck ran really smooth before the leak, it just purrs now. I would recommend to replace them all if they are original. It is cheap insurance and does not take too much time.
 
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Old Oct 7, 2019 | 09:37 AM
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Originally Posted by dangrus
I replaced one due to a coolant leak, 3 weeks later the truck was running rough so I went through and replaced all COPs and Plugs. I thought the truck ran really smooth before the leak, it just purrs now. I would recommend to replace them all if they are original. It is cheap insurance and does not take too much time.
The coils will last a lot longer than the boots.
I replace the plugs & boots at 50k and our 2002 Excur with 135k still purrs with the original coils.
 
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Old Oct 7, 2019 | 11:10 PM
  #9  
Lance Helmert's Avatar
Lance Helmert
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From: Northcentral Wisconsin
Originally Posted by R&T Babich
I think the first time I changed the plugs in our Exped I cracked a COP at the base of the connector.
It's tempting to grab the connector part to remove them.
The crack was so clean it was really hard to see.
It worked fine until some rain mist got in there and it would misfire,
That part of the COP is a weak area.
They couldn't spare a bit more plastic in the molding to smoothly transition from the connector to the coil housing?
I JB Weld all my COPs .


That's a good idea. I decided to order new ones, our EX has 230,000 on it. I was putting new boots on them when I found they were all cracked
 
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Old Oct 7, 2019 | 11:11 PM
  #10  
Lance Helmert's Avatar
Lance Helmert
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Laughing Gas
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From: Northcentral Wisconsin
Originally Posted by dangrus
I replaced one due to a coolant leak, 3 weeks later the truck was running rough so I went through and replaced all COPs and Plugs. I thought the truck ran really smooth before the leak, it just purrs now. I would recommend to replace them all if they are original. It is cheap insurance and does not take too much time.
230,000 on ours, I'm going to replace them all.
 
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