Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Rythmic thump after hard acceleration

Thread Tools
 
Search this Thread
 
Old Oct 14, 2019 | 08:40 PM
  #31  
97-psd's Avatar
97-psd
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,580
Likes: 839
From: knoxville, tn
Bummer. Good luck with the next one
 
Reply
Old Oct 14, 2019 | 11:16 PM
  #32  
'88 E-350's Avatar
'88 E-350
Fleet Mechanic
15 Year Member
Joined: Jul 2010
Posts: 1,753
Likes: 34
From: Los Angeles, Ca.
Originally Posted by Bonanza35
Boy wouldn't think a TrueTrack would do that. Maybe it wasn't set up right from the beginning.
The broken gear probably has nothing to do with the TrueTrac.
 
Reply
Old Oct 15, 2019 | 02:04 PM
  #33  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

Originally Posted by '88 E-350
The broken gear probably has nothing to do with the TrueTrac.
I never put one in so wasn't thinking. You here so much good things about them you just wouldn't think this would be a problem. Install means everything.
 
Reply
Old Oct 15, 2019 | 02:20 PM
  #34  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
Originally Posted by Bonanza35
I never put one in so wasn't thinking. You here so much good things about them you just wouldn't think this would be a problem. Install means everything.
Metallurgy means everything.
 
Reply
Old Oct 15, 2019 | 02:22 PM
  #35  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

I know when we changed my son's gearing we used OEM gears. So a US made brand ring and pinion is what I would install.
 
Reply
Old Oct 15, 2019 | 02:35 PM
  #36  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,110
Likes: 4,715
From: Henderson, NV
Club FTE Gold Member
Welp, the differential, pinion and pinion bearing cups are out of the pumpkin. Just waiting on parts to show up now. Here's another pic of carnage for your viewing pleasure.
 
Attached Images  
Reply
Old Oct 15, 2019 | 02:38 PM
  #37  
Bonanza35's Avatar
Bonanza35
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2005
Posts: 9,399
Likes: 188
From: Norco,CA
Club FTE Silver Member

Boy, that is bad. Did it just come apart or have you been pulling or racing? Another vote for the OEM parts.
 
Reply
Old Oct 15, 2019 | 07:34 PM
  #38  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,110
Likes: 4,715
From: Henderson, NV
Club FTE Gold Member
Bonanza35, it was just regular acceleration onto the freeway. I do tow quite a bit though. I was unloaded at the time.

One thing that just crossed my mind is that I discovered my pinion had some axial play in it about a year ago. I tightened up the yoke nut and that seemed to cure it. Fast forward to today I noticed the teeth that broke on the ring gear broke towards the heels of the teeth. That indicates to me the pinion depth was too far away from the ring gear. I wonder if the shop that performed the previous install failed to seat the inner pinion bearing cup fully in the case. The cup then seated further into the case leading to axial play in the pinion. My tightening of the yoke nut then seated it all the way, leading to incorrect pinion depth.

One good bit of news is that all bearings are in good shape and not pitted. I'm replacing them anyway.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Oct 15, 2019 | 07:38 PM
  #39  
slowsure's Avatar
slowsure
Tuned
5 Year Member
Joined: Dec 2016
Posts: 260
Likes: 6
From: Southern Middle TN
Just wow. Man that stinks!
I have considered putting in a True Trac but have balked at the fact that if not set correctly “this” could happen.
Hope you have the time to write up the install, from a purely selfish reason.
Either way good luck on getting the pumpkin back together.
 
Reply
Old Oct 16, 2019 | 08:30 AM
  #40  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
Leonard, are you planning on doing the install yourself? Because if you are, I purchased a clamshell bearing puller when I set-up my D60, that I'd be happy to let you use.
 
Reply
Old Oct 16, 2019 | 09:17 AM
  #41  
'88 E-350's Avatar
'88 E-350
Fleet Mechanic
15 Year Member
Joined: Jul 2010
Posts: 1,753
Likes: 34
From: Los Angeles, Ca.
My only two experiences with R&P breakage were with sandrails, but same basic concept. In both cases we were just cruising along when the noise started. It's very unlikely that they broke while cruising, it just went unnoticed at the moment that it happened.
 
Reply
Old Oct 16, 2019 | 11:16 AM
  #42  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,110
Likes: 4,715
From: Henderson, NV
Club FTE Gold Member
Wow, that's very generous of you Dan. Thank you. I just wish I'd read your post before spending the last two hours cutting and chiseling bearing cones.
 
Attached Images  
Reply
Old Oct 16, 2019 | 01:25 PM
  #43  
Dan V's Avatar
Dan V
Lead Driver
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2013
Posts: 5,647
Likes: 891
From: north of Minneapolis, MN
You will still need to set both the pinion depth and backlash....so, you either are using set-up bearings or on/off your new bearings.
 
Reply
Old Oct 16, 2019 | 02:40 PM
  #44  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,110
Likes: 4,715
From: Henderson, NV
Club FTE Gold Member
Good point. I'll PM my phone number to you so we can set up a meeting. Thanks so much for letting me use your bearing puller!
 
Reply
Old Oct 17, 2019 | 03:41 PM
  #45  
FordTruckNoob's Avatar
FordTruckNoob
Thread Starter
|
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,110
Likes: 4,715
From: Henderson, NV
Club FTE Gold Member
Homebrew case spreader ready to go.
 
Attached Images  
Reply



All times are GMT -5. The time now is 01:40 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE