Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Buzz Test question

Old Aug 2, 2019 | 03:58 PM
  #16  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
My memory is not to place an oath over, but I think I recall all of the injectors have a light buzz for each test of each solenoid. Only the tested solenoid is loud. So... if you hear only a light buzz when you should hear a loud buzz, that is likely the opposite head doing its thing.

One other buzz under the hood would be the vacuum pump - particularly if you have a vacuum leak. Is your vent stuck on defrost?
 
Reply
Old Aug 5, 2019 | 07:51 AM
  #17  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by AErookie
Just an idea , But maybe do the buzz test at night with engine compartment is dark. Might be able to see a spark.
There was nothing sparking at night. IT sounded and looked just the same as during the day. This was a good idea though that I would not have thought about. Thanks for the suggestion.

Originally Posted by Bonanza35
What did you find?
Originally Posted by Tugly
My memory is not to place an oath over, but I think I recall all of the injectors have a light buzz for each test of each solenoid. Only the tested solenoid is loud. So... if you hear only a light buzz when you should hear a loud buzz, that is likely the opposite head doing its thing.

One other buzz under the hood would be the vacuum pump - particularly if you have a vacuum leak. Is your vent stuck on defrost?
I did the buzz test while under the hood and what Tugly said here appears to be what is happening. The light buzz is coming from the passenger side injector solenoids. I did not get the chance to apply the dielectric grease yet. I thought I had some at home but I couldn't find it. ( probably put it up somewhere so I wouldn't lose it. Happens all the time. ) I stopped at the auto parts and bought some so I will do this tonight. Hopefully that will be something revealing. thanks for all the suggestions. My only thoughts is that it has to be something in the wiring that I am missing. I am going to take the harness apart from the IDM to the 42 pin connector and see if it is something in there.
 
Reply
Old Aug 6, 2019 | 08:02 AM
  #18  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I would start taking readings from the 42-pin connector because it's easier to reach and not make errors. There's a good link in my signature that covers this.
 
Reply
Old Aug 6, 2019 | 09:18 AM
  #19  
AErookie's Avatar
AErookie
New User
Joined: May 2019
Posts: 18
Likes: 0
From: Temecula, Ca
Some quick thoughts...
If you have both valve covers off try switching sides with the UVCH see if anything changes.
When you pulled and checked your harness did you use continuity check or apply 12volts to each wire to see if they would actually carry a full 12volts.
When you ohmed from 42 pin connector did you shake the harness while taking the readings? ( Easier to do with a helper )
You said you tried a new injector , did you swap it out individually for each of the injectors on the left side, and then clear codes and retry buzz test?
You could probably just switch the solenoid as the buzz test is strictly electrical anyway.
Is there a chip on this truck? I see you switched PCM's so will assume it is stock.

Just some ideas ,
 
Reply
Old Aug 6, 2019 | 10:24 AM
  #20  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by AErookie
Some quick thoughts...
If you have both valve covers off try switching sides with the UVCH see if anything changes.
When you pulled and checked your harness did you use continuity check or apply 12volts to each wire to see if they would actually carry a full 12volts.
When you ohmed from 42 pin connector did you shake the harness while taking the readings? ( Easier to do with a helper )
You said you tried a new injector , did you swap it out individually for each of the injectors on the left side, and then clear codes and retry buzz test?
You could probably just switch the solenoid as the buzz test is strictly electrical anyway.
Is there a chip on this truck? I see you switched PCM's so will assume it is stock.

Just some ideas ,
I do not have both valve covers off but I do have 4 brand new UVCH two of which are FORD and two are cheapies. I have tried all of those to no avail.
I did a continuity test on the harness. Applying 12 volts is a good idea. I will try that.
I did not shake the harness but I took it apart and traced each individual wire to make sure there were no bare spots. I suppose there could be a break inside the insulation though. I will try that.
I only tried the injector in the #4 hole. Since it did not make and difference at all I did not try the others. I do have a full set of injectors I could put in if I could get the buzz test to work at all.
Your assumption is correct, this truck is stock with no chip.

Thanks for the ideas. I will try these when I get home tonight.
 
Reply
Old Aug 6, 2019 | 12:20 PM
  #21  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,113
Likes: 4,717
From: Henderson, NV
Club FTE Gold Member
I am still curious as to why 2, 4, 6, & 8 ohm out at nominal. What are the odds that bad circuits to those injectors would have the correct resistance?
 
Reply
Old Aug 6, 2019 | 09:28 PM
  #22  
AErookie's Avatar
AErookie
New User
Joined: May 2019
Posts: 18
Likes: 0
From: Temecula, Ca
Another thing to try is to unplug each injector one at a time and try to start
as I understand it One injector with an open or low ohm reading can shut the whole bank down.
If unplugging 1 gets the other 7 to work you've at least narrowed it down
 
Reply
Old Aug 7, 2019 | 01:41 AM
  #23  
aawlberninf350's Avatar
aawlberninf350
It's a Van Gogh
15 Year Member
Photogenic
Shutterbug
Liked
Joined: Feb 2010
Posts: 7,813
Likes: 1,335
From: Elk Grove, CA
Club FTE Gold Member
To illuminate further what Rich mentioned, during the buzz test all injectors get a light buzz, but the sequence 1 thru 8 gets a stronger buzz. I read this protects the injectors but I don't know how. So what you are listening for is a strong buzz (cylinder 1-8 in order) vs a light buzz that all the other 7 injectors are getting every time.

At this point I'd pull the PCM and IDM connectors and look for a distorted pin. IDM will shut down a bank and throw a P1316 code when it's not happy. And since both were swapped recently that was an opportunity for a bent pin. And continuity check wires from both connectors to 42 pin. These may help.

Speaking of 42 pin, any sign of chaffing on the underside of the harness where it crosses the valve cover?


 
Attached Images
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Aug 7, 2019 | 07:43 AM
  #24  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by FordTruckNoob
I am still curious as to why 2, 4, 6, & 8 ohm out at nominal. What are the odds that bad circuits to those injectors would have the correct resistance?
That is what is puzzling me. I am testing the ohms from the IDM plug. That would indicate to me a good circuit all the way to the injector and back. This is why I am stumped as to where to go next.
 
Reply
Old Aug 7, 2019 | 07:46 AM
  #25  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by AErookie
Another thing to try is to unplug each injector one at a time and try to start
as I understand it One injector with an open or low ohm reading can shut the whole bank down.
If unplugging 1 gets the other 7 to work you've at least narrowed it down
I tried this. I was thinking the same thing you are. I unplugged each injector one at a time and cleared the codes in between. Still not working. I then plugged each injector on that side in one at a time with the other 3 unplugged to see if just that one injector would start firing. Still nothing.
 
Reply
Old Aug 7, 2019 | 07:59 AM
  #26  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by aawlberninf350
To illuminate further what Rich mentioned, during the buzz test all injectors get a light buzz, but the sequence 1 thru 8 gets a stronger buzz. I read this protects the injectors but I don't know how. So what you are listening for is a strong buzz (cylinder 1-8 in order) vs a light buzz that all the other 7 injectors are getting every time.

At this point I'd pull the PCM and IDM connectors and look for a distorted pin. IDM will shut down a bank and throw a P1316 code when it's not happy. And since both were swapped recently that was an opportunity for a bent pin. And continuity check wires from both connectors to 42 pin. These may help.

Speaking of 42 pin, any sign of chaffing on the underside of the harness where it crosses the valve cover?


Yes I get a very light buzz on 2,4,6,8 and a loud buzz on 1,3,5,7.

I have done a continuity test from the IDM to all the injectors and back to the IDM plug. They all come good. My thought is that if there was a bad connection from the PCM to the IDM then the other 4 cylinders would not fire either. Is that wrong thinking? Is there a separate circuit for each side from the PCM to the IDM. I am also thinking the issue must lie somewhere with the IDM or PCM plug not making good connection. I have tried 3 different IDM modules in this truck which all work in my other truck so I am fairly certain it is not the IDM or PCM since I also have 3 different PCM modules that work in the other truck. It is nice to have another truck to try these parts in.

I have checked the wiring where it crosses the valve cover and there is no chafing there.
 
Reply
Old Aug 7, 2019 | 08:01 AM
  #27  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
I am leaving for a 1.5 week vacation so I will not be able to work on the truck for a while. I appreciate all the ideas you are giving me and I will pick this up when I get back from vacation.
Thanks for all your help. This forum is GREAT!
 
Reply
Old Aug 7, 2019 | 08:04 AM
  #28  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,113
Likes: 4,717
From: Henderson, NV
Club FTE Gold Member
I might have missed this but have you replaced the injector/glowplug connectors at the VCs on the main harness?
 
Reply
Old Aug 7, 2019 | 08:10 AM
  #29  
chasteen1156's Avatar
chasteen1156
Thread Starter
|
Junior User
Joined: Oct 2017
Posts: 72
Likes: 1
From: Oklahoma City
Originally Posted by FordTruckNoob
I might have missed this but have you replaced the injector/glowplug connectors at the VCs on the main harness?
Yes I replaced that connector with a Genuine Ford part and soldered it all in. It originally had some bad spots on it right where it plugs in.
Thanks
 
Reply
Old Aug 7, 2019 | 08:17 AM
  #30  
FordTruckNoob's Avatar
FordTruckNoob
FTE Chapter Leader
20 Year Member
Community Builder
Loved
Community Favorite
Joined: Jan 2005
Posts: 13,113
Likes: 4,717
From: Henderson, NV
Club FTE Gold Member
Originally Posted by chasteen1156
Yes I replaced that connector with a Genuine Ford part and soldered it all in. It originally had some bad spots on it right where it plugs in.
Thanks
Did you replace the shielding around the wires too?

Have a good vacay btw.
 
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 10:42 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE