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Transmission overheating/dumping fluid

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Old Jul 20, 2019 | 09:01 AM
  #1  
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From: Washington state
Transmission overheating/dumping fluid

Hello,
I have a 1994 F250 4x4 / 460 / E40D and runs great while towing my 3500lb camper and 3500lb boat. When I drive over steep grades on the freeway (Washington state mountain passes) the transmission will overheat and begin dumping fluid until it cools down (7-8 qts) and then reseals itself.
As I need to drive over these passes tomorrow, I am wondering if I drive in 2nd gear at 3500-4000 rpm if the trans will fare much better? I have zero problems when towing otherwise. Any/all responses are appreciated.
 
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Old Jul 20, 2019 | 11:31 AM
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From: Easton,Ks
The E4OD will over heat with an unlocked TC.
Most heat is generated by the TC.
When the E4OD over heats the transmission fluid will come out the vent on top of the transmission.
It does not reseals itself.
 
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Old Jul 20, 2019 | 03:42 PM
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I would suggest an external transmission cooler. I drove from Arkansas to Eastern North Carolina towing a heavily loaded trailer and truck bed loaded through all the mountains in Tennessee and North Carolina and never had an issue, I attribute it to the external transmission cooler I installed.

If you install one I would also suggest installing an inline magnetic filter on the return side. Can't hurt.
 
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Old Jul 20, 2019 | 07:42 PM
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Running in second gear should help quite a bit.
 
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Old Jul 20, 2019 | 10:29 PM
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From: Washington state
Originally Posted by ZombieF150
I would suggest an external transmission cooler. I drove from Arkansas to Eastern North Carolina towing a heavily loaded trailer and truck bed loaded through all the mountains in Tennessee and North Carolina and never had an issue, I attribute it to the external transmission cooler I installed.

If you install one I would also suggest installing an inline magnetic filter on the return side. Can't hurt.
Got both. Just changed the magnetic filter just because.
 
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Old Jul 20, 2019 | 10:32 PM
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From: Washington state
Originally Posted by Mark Kovalsky
Running in second gear should help quite a bit.
Thanks. I'm gonna try this method and just put up the hills at 40mph and hope it holds the fluid.
 
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Old Jul 20, 2019 | 10:42 PM
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Well I'm not tranny expert but this has happened to me 3 times now. I was told there is a valve where this opens up (on the bottom) and yes, it seals itself back up when it cools down.
 
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Old Jul 20, 2019 | 11:39 PM
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Originally Posted by duvaller
Well I'm not tranny expert but this has happened to me 3 times now. I was told there is a valve where this opens up (on the bottom) and yes, it seals itself back up when it cools down.
Oil coming out of the bell housing? The front seal will leak when fluid temps get high, at least thats what I've read on here,never have had that happen to me. Something is wrong though, your truck should be abe to tow 3500lbs like it's not even there.Or is that 7000lbs?..still should do it,no prob.
 
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Old Jul 21, 2019 | 12:37 AM
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Originally Posted by duvaller
Got both. Just changed the magnetic filter just because.
Then I'd agree with there has to be something wrong if it is overheating like that. Try 2nd gear,
 
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Old Jul 21, 2019 | 08:11 AM
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Thanks for your help.
 
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Old Jul 21, 2019 | 08:56 AM
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From: Easton,Ks
Deleted, Double post.
 
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Old Jul 21, 2019 | 08:57 AM
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From: Easton,Ks
Originally Posted by duvaller
I was told there is a valve where this opens up (on the bottom) and yes, it seals itself back up when it cools down.
Where is such a valve?
Click on image to enlarge.

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Old Jul 21, 2019 | 09:13 AM
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Originally Posted by duvaller
I was told there is a valve where this opens up (on the bottom) and yes, it seals itself back up when it cools down.
Whoever told you that doesn't know his transmission from a hole in the ground. There is no such valve. There is a seal that gets soft when it gets too hot. When it has been softened it can't hold and it leaks. Once it cools down it will seal again.
 
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Old Jul 21, 2019 | 01:17 PM
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It seems unusual (based on my limited experience) for an E4OD trans to spend any time at all with converter unlocked. My 92 F250 4x4 460 rarely unlocks converter for any length of time even pulling an 11K pound boat. Pretty much goes from OD lock to 3rd and converter locks almost immediately on a downshift, even under heavy load. Same on upshift.

This was actually something I didn't like on a 96 Bronco I had with a 351/E4OD. Compared to same year GM 5.7/4L60E. The GM powertrain management would allow the trans to unlock converter first while still in O/D, and then downshift if needed. The E4OD would pretty much go from O/D with converter locked straight to 3rd with unlock/lock only ocurring briefly during actual gear change.

I actually looked into the possibility of programming change (I was thinking handheld tuner) for the E4OD but abandoned that idea completely when the answers I got had to do with "changing binary code". LOL.
 
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Old Jul 21, 2019 | 01:38 PM
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From: Easton,Ks
The TC should be unlocked below about 42 MPH in any gear selection.
So was guessing he would be in third gear below 42 MPH with the selector in OD.
So I posted the Hydraulic Flow to match that condition.
 
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