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its a project all right......

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Old Jul 16, 2019 | 11:04 PM
  #1  
racsan's Avatar
racsan
Thread Starter
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Fleet Mechanic
20 Year Member
Joined: Sep 2003
Posts: 1,979
Likes: 2
From: central ohio
its a project all right......

I got this about a month ago, one of those things I thought was too good of a deal to pass on. A 1988 ezgo gas powered golf cart. It was on letgo for 250, I offered 200 and was told come get it, so I spent 30 min empting out my box trailer and then drove out to get it. was almost dark when I got there so didnt really go over it until the next day. the good: 4 nearly new tires/wheels, 2 of which are painted red (wth) the body was white oringinally but has been painted blue then black. I know I was thinking th engine was most likely toast but I had heard of a few people repowering with a $200 harbour freight engine, well- I didnt do enough research. this is a 2-cycle gas engine, 244 cc. reverse is accomplished by shutting off the motor (which happens when you let off the gas pedal) and the reverse switch merely causes the starter/generator to start engine backwards. yes. I had heard a 2-cycle could run backwards but never knew of it being done on purpose. so theres no gear box, its like a snowmobile drive setup if youve ever seen one, a centrifical clutch on the engine and a varible sheve on the front of the differential. So if you were to repower, thered be some fab work for a engine mount plate and youd have no reverse. if it was a newer 4-cycle, it might be alot easier. was told it had a new carb and fuel pump. I checked for spark, had that but low compression. rebuild kit still available but nearly 400 bucks. (includes crankshaft and new rod, bearings, seals, gaskets) found bad crankshaft seal on ignition side of crankcase during teardown. free spinning crank once piston was out revealed noisy main bearings. cyl/piston scored. g/f thought this would be a nice toy to take to yard sales, I think it belongs in a yard sale. enine very heavy and awkward to go in and out, has steel cylinder and clutch assy and muffler have to be on to go in or out of chassis. I got the new parts put in, waited a full 2 days for the sealant to cure on the crankcase halves before finishing assembly. That went together well. then fight to get it back in the chassis and get all the bolts lined up. It tries to start but just wont stay running, compression really good now, about 115 (was 70) clutch doesnt want to engage at all (and thats another 200 dollar part) I already got a buch of stuff together to make it road legal (lights, mirrors, seat belts) hell, theres a special bolt thats 40 bucks to take the clutch off with, I made my own with a hitch ball (3/4-fine threads, 2 inches long) and a 3/8 extention. I dont really care for the gas pedal being the start and stop switch, I may change it if I ever get it running. heres a few pictures that my g/f has took. I can tell its been apart before.





by https://www.flickr.com/photos/154582078@N03/, on Flickr




by https://www.flickr.com/photos/154582078@N03/, on Flickr




by https://www.flickr.com/photos/154582078@N03/, on Flickr




by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr












































 
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Old Jul 17, 2019 | 04:42 PM
  #2  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,511
Likes: 5,567
From: Marlboro Mental Hospital.
Club FTE Gold Member
pictures do not work.
 
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Old Aug 8, 2019 | 06:02 PM
  #3  
racsan's Avatar
racsan
Thread Starter
|
Fleet Mechanic
20 Year Member
Joined: Sep 2003
Posts: 1,979
Likes: 2
From: central ohio
well good reason it wouldnt run on its own tank, took off the fuel elbow and the pickup tube is laying in the bottom of the tank. got the air cleaner on it and painted the front rims to match the back. looks like a rat rod now. The right side brake wasnt hooked up at the wheel for some reason, I cleaned the inside of the drums and the brake shoes, hooked up the cable and it has good brakes now, good enough I could tighten the lug nuts.

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr

by https://www.flickr.com/photos/154582078@N03/, on Flickr
 
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Old Aug 9, 2019 | 04:04 AM
  #4  
tjc transport's Avatar
tjc transport
i ain't rite
Joined: Mar 2005
Posts: 65,511
Likes: 5,567
From: Marlboro Mental Hospital.
Club FTE Gold Member
still no pictures.
 
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