Steering alignment
If you have the dropped arm without a lift kit, that could be the issue with lack of turning to one side. That geometry is critical.
If you jack it up with a lift, you need the drop arm to get it to turn both ways fully. Same scenario, both ways.
I guess the box could be creating the noise. Once you drop the drag link, turn it and see if it still makes noise. That would isolate it.
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I think it was already said but without a lift you don't need, or want a dropped pitman arm. But with a solid axle swap you do in effect have a lift over the stock F250 setup. Did you put stock F350 springs in it? Or what?
Is it an actual dropped arm, or perhaps just an F350 arm instead? Were they different?
Assuming the gearbox and frame are the same between the trucks, but now you have different linkages. What about a trackbar? Maybe they had to install a dropped arm because they didn't have an F350 arm, or it was just too tall to begin with.
This is where pics come in handy, so I'll add my request for pics to the others' too.
As was said, you need to check the gearbox is in it's on-center position before doing just about anything else (except pics!
) For that pull the vehicle into the driveway or garage as straight as you can, then disconnect the linkage so you can find out if your box is centered at ride height. Swapping parts is sometimes straightforward and simple, and sometimes not so much. Maybe you need to do some tweaks to get it working properly.With the box exactly centered, does the rod end line back up with the tapered hole in the arm? If not, how far off is it?
If it's too far to adjust, but only by a little, you could offset the arm by a spline or two at the most. Any more and you run into other issues, but even Ford has offset the arms on some vehicles in the past. Most of the time the arms point straight forward or backward, mimicking the line of the frame. Yet on some, like the Early Broncos with solid axles too, there were some years that had the pitman arm offset one spline (10°) to the driver's side without any real issues.
If it's more than that, you may have to come up with some custom linkage arms.
Once together, if when driving straight down the road your wheel is not straight, adjust the draglnk/tie-rod rather than moving the steering wheel.
You really should do this first, before you can diagnose other things. Since the suspension is back to stock (or is it?) then the linkage should be returned to stock as well.
How much taller were the 350's over the 250's anyway? About 2 or 3 inches perhaps? This can definitely mess with things.
Looking forward to seeing pics of your truck.
Thanks
Paul
Ford Trucks for Ford Truck Enthusiasts
Hopefully 1tonbasecamp is correct on the lack of keying on aftermarket pitman arms.








