Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

V10 Spark Plug Change

Thread Tools
 
Search this Thread
 
Old May 25, 2019 | 01:30 AM
  #1  
Fedele33's Avatar
Fedele33
Thread Starter
|
Freshman User
Joined: Feb 2019
Posts: 36
Likes: 0
From: Ohio
V10 Spark Plug Change

So went ahead and tackled the spark plugs the other day and thought I’d share some of the things I came across. First of all if anyone has a v10 ex over 100k and hasn’t done plugs yet DO THEM! I have 116k on mine and was overdue for spark plugs just haven’t had time to do them. I got new cop boots and springs and replaced the plugs with the original motorcraft plugs. I also cleaned the MAF and throttle body while I was at it. The scariest thing I came across was on the very back cylinder on passenger side where it’s a pain in the *** to get to the spark plug was so loose I could unthread it by hand. So I’m glad I changed the plugs when I did cause that could have been bad. But here are some pics of the condition of the stock plugs and how worn they were.



All the plugs looked like this some worse than others.


Not one plug was still tapped under .060


Hopefully ill see better fuel mileage now. Before I was lucky to to get 10 mpg. my last fill up I got 332 miles on full tank.
 
Reply
Old May 25, 2019 | 04:13 AM
  #2  
R&T Babich's Avatar
R&T Babich
Fleet Mechanic
Joined: Feb 2011
Posts: 1,812
Likes: 88
From: Thousand Oaks, CA
Originally Posted by Fedele33
So went ahead and tackled the spark plugs the other day and thought I’d share some of the things I came across. First of all if anyone has a v10 ex over 100k and hasn’t done plugs yet DO THEM! I have 116k on mine and was overdue for spark plugs just haven’t had time to do them. I got new cop boots and springs and replaced the plugs with the original motorcraft plugs. I also cleaned the MAF and throttle body while I was at it. The scariest thing I came across was on the very back cylinder on passenger side where it’s a pain in the *** to get to the spark plug was so loose I could unthread it by hand. ....
I had the #3 plug blow out at 108k just before I was going to change them, bought the car with 104k.
All the passenger side plugs were a tad loose when I checked them before removal compared to the driver's side.
There are several people here that change plugs & boots at 50k and torque them to 20-28 ft/lbs.
The OEM plugs were put in with 15-17 ft/lbs.
The issue with loose plugs is not just the 6.8L, all the Tritons 4.8L & 5.4L are susceptible, too.
 
Reply
Old May 25, 2019 | 06:07 AM
  #3  
Fedele33's Avatar
Fedele33
Thread Starter
|
Freshman User
Joined: Feb 2019
Posts: 36
Likes: 0
From: Ohio
Originally Posted by R&T Babich
I had the #3 plug blow out at 108k just before I was going to change them, bought the car with 104k.
All the passenger side plugs were a tad loose when I checked them before removal compared to the driver's side.
There are several people here that change plugs & boots at 50k and torque them to 20-28 ft/lbs.
The OEM plugs were put in with 15-17 ft/lbs.
The issue with loose plugs is not just the 6.8L, all the Tritons 4.8L & 5.4L are susceptible, too.
I’m lucky that didn’t happened to me. I thought I didn’t need to worry so much about plugs blowing out cause mines an 05 with the more threads on the heads then the earlier model excursions with only 3 threads holding them in. I guess if it was a early model it probably would have blown out. It’s funny though cause I also have a 00 excursion and never had any issues with the plugs when I changed them and since I’ve changed them. My older one with 200k miles seems to have a lot more power than my newer one with 116k miles as well which I still don’t understand why.
 
Reply
Old May 25, 2019 | 06:44 AM
  #4  
WE3ZS's Avatar
WE3ZS
Moderator
15 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2010
Posts: 12,050
Likes: 1,549
From: Media PA
Club FTE Gold Member
I changed my '05 plugs at 107k miles, gaps were all between .064 and .072 but they were all still tight, it did start more easily with the new plugs and felt a bit snappier accelerating and I got my best yet towing mileage of 9.5 MPG on the first trip with the new plugs.
Are the gear ratios the same between your 2 EXs? If the '00 has 4.30 vs 3.73 in the '05 that would explain the performance differences.
 
Reply
Old May 25, 2019 | 11:17 AM
  #5  
Fedele33's Avatar
Fedele33
Thread Starter
|
Freshman User
Joined: Feb 2019
Posts: 36
Likes: 0
From: Ohio
Originally Posted by WE3ZS
I changed my '05 plugs at 107k miles, gaps were all between .064 and .072 but they were all still tight, it did start more easily with the new plugs and felt a bit snappier accelerating and I got my best yet towing mileage of 9.5 MPG on the first trip with the new plugs.
Are the gear ratios the same between your 2 EXs? If the '00 has 4.30 vs 3.73 in the '05 that would explain the performance differences.
Yeah both gear ratios are 3.73 the only thing different on my 00 is that it has a k&n cold air intake and the less restrictive down pipe which I’m thinking about swapping both of those to my 05 to see what it does. My 05 also has 5 star tuning but still doesn’t compare to my 00. I’m actually able to do a burnout on my 00 the only thing I can think is maybe the previous owner/s did something to the engine.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Steve Ducker
1997 - 2006 Expedition & Navigator
28
Apr 19, 2022 01:31 PM
59CRL
Excursion - King of SUVs
25
May 20, 2016 02:32 PM
FoxNotch
Modular V10 (6.8l)
2
Apr 21, 2014 09:25 PM
Romanova
Modular V10 (6.8l)
2
Aug 24, 2013 03:07 PM
Johnny Langton
Modular V10 (6.8l)
30
Mar 27, 2008 05:12 PM




All times are GMT -5. The time now is 05:59 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE