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I've driven a 4.6 van with 10 people in it. It was gutless.
On the other hand, I've and a Crown Vic and a Town Car with the 4.6. Both were EXTREMELY overheated due to the stupid plastic intake. Both run on in defiance with no signs of distress (after fixing the intakes of course).
I think Tritons are fantastic engines regardless of size.
I have driven quite a few service vans with the 4.6 and they were all slow and gutless, and got about 11-12 mpg, I had a couple of them blow spark plugs out as well. A 5.4 would be a better choice, more power, about the same mpg, and I have yet to see one spit a spark plug out.
People say the 4.6 is gutless(it is... it makes no usable power below 2000rpm) but I have read the same comments about the 5.4, both motors do need to be revved more than a big block V8 or diesel to produce aggressive acceleration but even the 4.6 makes a fair bit more peak HP than the old 5.8 so you would be pleasantly surprised at how well the vehicle accelerates when you let it eat. With 4.10 gears my Van gets around quite effortlessly in city traffic without the need to be floored everywhere and it returns 15-16mpg US on average. I think it is a mistake to pair these motors with numerically lower gears in a heavy vehicle.
Ford successfully redesigned the plugs and heads somewhere around '05-06 to address the broken plug and blowout problems, I had no problems doing all the plugs in my '06, nothing stripped or broke and the plugs definitely used more than a couple threads.
One thing to remember if you're contemplating an engine swap is the 4.6 has a shorter deck block, so the exhaust and possibly some other things need to be addressed. Both have the same bore size. I'm thinking Ford went to the 3 valve engines about in 05 that alone would have solved the spark plug issues.
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