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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Check Your CAC Boots!

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Old Apr 20, 2019 | 01:13 PM
  #1  
WolfCreek540's Avatar
WolfCreek540
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Mountain Pass
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From: Nampa, Idaho
Exclamation Check Your CAC Boots!

Getting ready for a cross-country trip in a few weeks and giving the truck a thorough inspection and fluid change. Looking for easy to fix stuff that might save me from potential disaster on the road. Nobody likes to pay for work that one could do easily in their own garage.

So I decided to pull the hot side CAC boots to go after a little bit of oil leakage. Here's what I found:

A long split where I suspect someone had sliced it somehow wile removing or installing. Staple holes (yes, they drilled holes into the clamp and used staples to keep it in place).



WOW! No wonder there was a bit of oil leaking. And I don't want to think about how much more before the thing would have separated...
 
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Old Apr 20, 2019 | 05:23 PM
  #2  
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coolfeet
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The staples securing the clamps are factory. I replaced the CAC boots after I replaced the alternator because they kept popping off.

My boots looked original with over 800k on the clock. I kept them as spares.
 
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Old Apr 20, 2019 | 11:13 PM
  #3  
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WolfCreek540
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Should I staple my replacements?
 
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Old Apr 21, 2019 | 04:38 AM
  #4  
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Nope.
The do it on the assembly line to save dropping the clamp when they go to put the parts on.
Noting like having to stop a line because some clamp fell off and the person bent over to pick
it up and whacked in the head by the next engine on the line moving forward.
There goes the xxx number of days without an accident.
 
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