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Old Nov 18, 2018 | 07:11 PM
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6.8 Forklift Engine

The other day we noticed a bit of a misfire on startup and a sulfur or coolant smell coming from the exhaust. I scanned the engine with our diagnostic software and found a code for the pre-cat o2 sensor open/lazy. While looking at the sensor I noticed coolant dripping out of the exhaust pipe.

I started pulling spark plugs and found the #5 plug to be wet with coolant. All the other plugs were dry. While I had them out I performed a compression test. Most cylinders were at 180 while one was at 110 and another at 240. #5 cylinder is at 180.

I noticed the crossover of the thermostat housing through the intake manifold. Is it a common issue for that gasket to go bad and leak into 5 cylinder.
 
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Old Nov 18, 2018 | 07:48 PM
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Originally Posted by Vblocal89
The other day we noticed a bit of a misfire on startup and a sulfur or coolant smell coming from the exhaust. I scanned the engine with our diagnostic software and found a code for the pre-cat o2 sensor open/lazy. While looking at the sensor I noticed coolant dripping out of the exhaust pipe.

I started pulling spark plugs and found the #5 plug to be wet with coolant. All the other plugs were dry. While I had them out I performed a compression test. Most cylinders were at 180 while one was at 110 and another at 240. #5 cylinder is at 180.

I noticed the crossover of the thermostat housing through the intake manifold. Is it a common issue for that gasket to go bad and leak into 5 cylinder.
sure that’s possible.
Suspiciously my v10 also had an issue with #5 getting coolant.


 
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Old Nov 18, 2018 | 08:28 PM
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Hard to tell from the picture. What am I looking at?

Did you pull your heads?
 
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Old Nov 19, 2018 | 03:52 AM
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Originally Posted by Vblocal89
Hard to tell from the picture. What am I looking at?

Did you pull your heads?
yes that’s the cylinder head after removal.
Two pinholes. Very odd very suspect but unmistakable. My engine machining guy verified it also.
 
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Old Nov 19, 2018 | 06:42 AM
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A forklift engine? Pics or it didn't happen
 
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Old Nov 19, 2018 | 09:38 AM
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I've got a 3V, and I've found coolant in my plug hole on #5 as well. Haven't really had problems with it getting beyond that, but has caused a misfire in the past. Intermittent problem for me, headache to diagnose.
 
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Old Nov 19, 2018 | 10:28 PM
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What the hell kind of badass forklift is this? I'm impressed!
 
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Old Nov 28, 2018 | 01:49 PM
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Pics

Here’s the pictures for those interested.
 
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Old Nov 28, 2018 | 03:31 PM
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Can't see a picture but we have a Wiggin's forklift with a v10, common for marine use. We use it for loading high voltage tower assemblies on to trailers.
 
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Old Nov 28, 2018 | 03:42 PM
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The lift next to the one being worked on also has a V10. We have three others with Ford 460s and the small one has a Ford 300.


 
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Old Nov 28, 2018 | 10:40 PM
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Cool stuff! I drove a truck delivering marine supplies around Long Island back in the late 80's, early 90's. I saw a lot of those marine forklifts.
 
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