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Hello all. I have been looking at whether to fab some late model ebrake calipers to my 75 Dana 60 rear, or use the 76 Caddy calipers I have, only with a modified version. I believe adding the electic motor calipers would be fun. But, since I have a set of the Caddy calipers, I was thinking that I might lengthen the ebrake arm by an inch, and see if the added leverage might help them considerably.
I hope to hear from others interested in this issue.
I'm thinking that if I lengthen the arm for the ebrake, that would increase the clamping force.
Lengthening the arms would provide more force, but would drastically increase ebrake pedal travel to the point where it would bottom out before you ever saw that gain (in fact, you'd probably lose clamping force due to the increased throw). It looks like it's all set up already, but have you considered a tcase brake? Very simple, plus it multiplies the clamping force through the rear end ratio.
Lengthening the arms would provide more force, but would drastically increase ebrake pedal travel to the point where it would bottom out before you ever saw that gain (in fact, you'd probably lose clamping force due to the increased throw). It looks like it's all set up already, but have you considered a tcase brake? Very simple, plus it multiplies the clamping force through the rear end ratio.
Bryanmartin: I would love to install the tcase brake, but I have a 2x4. I've been looking around at the late model elec ebrake calipers. Most either have gears to activate the parking brake, or have a motor that pulls a cable. Right now I'm digging about the jyards to see what is possible. Concerned with rotor thickness and wheel size. Once I find a candidate, I'll figure out how to make it work. There has to be way to get a good strong parking brake with the caliper conversion older trucks. What would be best, I believe, would be to have a second caliper on each rear wheel, plumbed with a seperate lines into a master that is operated with a lever that locks into place and releases at will. But that is a load of work. Ha, that might be the answer!
Interesting, having a smaller set of calipers, in addition to the standard set on the rears, would provide a true 'lock 'em up' ebrake. It might look funky having two cals on each rear, but hey, it would be a great system. I guess the problem would be how to hook and attach the master cylinder and pedal or lever.
Have you considered looking into a set of rear calipers from a more modern vehicle?
Many modern vehicles use a plain ol regular caliper on the rear rotors, but are also machined to have a drum-brake set-up on the inside of the rear rotors for the e-brake.
All of the newer fords (2004+) use this set-up. It would be the wrong bolt pattern for our trucks, but the system is worth looking into.
EDIT:
You could alternatively use a rear diff E-brake. Everyone's got one of those (4x2 and 4x4) .
What would be best, I believe, would be to have a second caliper on each rear wheel, plumbed with a seperate lines into a master that is operated with a lever that locks into place and releases at will.
I would probably steer away from that. Hydraulic brake systems are good for temporary application of high pressure but aren't meant to hold that pressure for long periods. You'd probably find that it would bleed down after a few days. Not what you want in a parking brake.
E-stop I believe it's called, is an option. Not sure the cost but it uses an electric driven worm gear to pull the factory cable.
Now that's a neat idea! I like this one, just not so happy on the cost for it. Mannnn.... they want a lot of dough for a little black box and a chinese on/off switch!
Now that's a neat idea! I like this one, just not so happy on the cost for it. Mannnn.... they want a lot of dough for a little black box and a chinese on/off switch!
There are many cars out there using something similar. To cut the cost drastically, you'd have to find such a system in the j/y and adapt it to fit your vehicle. Some use the gear box to pull a cable. Other ecalipers have the gears attached with a motor. Audi comes to mind.
There are many cars out there using something similar. To cut the cost drastically, you'd have to find such a system in the j/y and adapt it to fit your vehicle. Some use the gear box to pull a cable. Other ecalipers have the gears attached with a motor. Audi comes to mind.
What does the caddy e-brake use that you were researching?
The 76-79 El Dorado uses a ratcheting screw controlled by your oem cable.
They are difficult to understand and difficult to get to function properly. They are the red-headed step child of ebrake calipers. Here is a pic of the actual screw mechanism.
The only people that say they like them are the ones who did a write up about them, and you never hear from them again.
I happen to have another set of them in my garage, and since they fit the Chevy caliper brackets I have, I may take another run at them.
You got that right... the guys who like them say that they work wonders and then never post again. Leads me to believe they're not that good lol.
Try them out and let us know how it goes?
Heard a lot of good things about them, but can't seem to agree with adjusting the e-brake stuff all the time while the pads wear down. Wonder if you'll have to do the same.
I'm doing a ZF trans swap. It's too bad I can't find the tail section with the drum ebrake on it. That would solve the problem right there, but people who have said item want more for it than for the trans! I don't know if I want to go through the long process of rebuilding another set of the caddy calipers, and then welding up the cable anchor attachment, just to be disappointed. We'll see.
Here is an interesting link: A co. who 'remanufactures' the caddy calipers, and pinion parking brakes.
Sweet! What motor are you running and wheres the build thread? lol.
Great link for the rebuilt calipers btw.
I'm running an inline 300 with the hp of a 360, 351 pistons, over-size valves, msd, Saginaw p/s pump, hydroboost, etc. Getting the OD with the trans is the culmination of a decade long project. It's funny how life and work get in the way of my projects, ha ha. I don't have a build thread. Right now I'm working on all the extras for the trans swap. Since I'm changing from a c6 to the zf, I'm not going through the new pedal ***., installing bearings and Heim joints for the clutch and brake eyes. I also need to weld up the bracket for the clutch master, so the firewall doesn't flex. I'm trying to get all the small stuff out of the way before the trans goes in.
Regarding the link: That co. (TSM) says those calipers are NEW. I don't know how they pulled that off.
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