Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

electric ebrake or modded Caddy calipers

Thread Tools
 
Search this Thread
 
Old Jul 31, 2018 | 09:10 PM
  #1  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
electric ebrake or modded Caddy calipers

Hello all. I have been looking at whether to fab some late model ebrake calipers to my 75 Dana 60 rear, or use the 76 Caddy calipers I have, only with a modified version. I believe adding the electic motor calipers would be fun. But, since I have a set of the Caddy calipers, I was thinking that I might lengthen the ebrake arm by an inch, and see if the added leverage might help them considerably.

I hope to hear from others interested in this issue.

Name:  0lwbJcZ.jpg
Views: 96
Size:  37.1 KB

I'm thinking that if I lengthen the arm for the ebrake, that would increase the clamping force.
 
Reply
Old Aug 1, 2018 | 06:02 AM
  #2  
bryanmartin's Avatar
bryanmartin
Elder User
Joined: May 2012
Posts: 842
Likes: 1
From: Puyallup, WA
Lengthening the arms would provide more force, but would drastically increase ebrake pedal travel to the point where it would bottom out before you ever saw that gain (in fact, you'd probably lose clamping force due to the increased throw). It looks like it's all set up already, but have you considered a tcase brake? Very simple, plus it multiplies the clamping force through the rear end ratio.
 
Reply
Old Aug 1, 2018 | 09:50 AM
  #3  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
Originally Posted by bryanmartin
Lengthening the arms would provide more force, but would drastically increase ebrake pedal travel to the point where it would bottom out before you ever saw that gain (in fact, you'd probably lose clamping force due to the increased throw). It looks like it's all set up already, but have you considered a tcase brake? Very simple, plus it multiplies the clamping force through the rear end ratio.
Bryanmartin: I would love to install the tcase brake, but I have a 2x4. I've been looking around at the late model elec ebrake calipers. Most either have gears to activate the parking brake, or have a motor that pulls a cable. Right now I'm digging about the jyards to see what is possible. Concerned with rotor thickness and wheel size. Once I find a candidate, I'll figure out how to make it work. There has to be way to get a good strong parking brake with the caliper conversion older trucks. What would be best, I believe, would be to have a second caliper on each rear wheel, plumbed with a seperate lines into a master that is operated with a lever that locks into place and releases at will. But that is a load of work. Ha, that might be the answer!

Interesting, having a smaller set of calipers, in addition to the standard set on the rears, would provide a true 'lock 'em up' ebrake. It might look funky having two cals on each rear, but hey, it would be a great system. I guess the problem would be how to hook and attach the master cylinder and pedal or lever.
 
Reply
Old Aug 1, 2018 | 02:54 PM
  #4  
Aaron-71's Avatar
Aaron-71
Logistics Pro
Joined: May 2010
Posts: 4,436
Likes: 19
From: Regina, Saskatchewan
Club FTE Gold Member
Have you considered looking into a set of rear calipers from a more modern vehicle?

Many modern vehicles use a plain ol regular caliper on the rear rotors, but are also machined to have a drum-brake set-up on the inside of the rear rotors for the e-brake.

All of the newer fords (2004+) use this set-up. It would be the wrong bolt pattern for our trucks, but the system is worth looking into.

EDIT:

You could alternatively use a rear diff E-brake. Everyone's got one of those (4x2 and 4x4) .
 
Reply
Old Aug 1, 2018 | 11:51 PM
  #5  
bryanmartin's Avatar
bryanmartin
Elder User
Joined: May 2012
Posts: 842
Likes: 1
From: Puyallup, WA
Originally Posted by F-250 restorer
What would be best, I believe, would be to have a second caliper on each rear wheel, plumbed with a seperate lines into a master that is operated with a lever that locks into place and releases at will.
I would probably steer away from that. Hydraulic brake systems are good for temporary application of high pressure but aren't meant to hold that pressure for long periods. You'd probably find that it would bleed down after a few days. Not what you want in a parking brake.
 
Reply
Old Aug 3, 2018 | 11:42 AM
  #6  
hivoltj's Avatar
hivoltj
Cargo Master
15 Year Member
Photogenic
Liked
Loved
Joined: Apr 2010
Posts: 2,600
Likes: 64
From: Billings, MT
E-stop I believe it's called, is an option. Not sure the cost but it uses an electric driven worm gear to pull the factory cable.
 
Reply
Old Aug 7, 2018 | 09:08 AM
  #7  
Aaron-71's Avatar
Aaron-71
Logistics Pro
Joined: May 2010
Posts: 4,436
Likes: 19
From: Regina, Saskatchewan
Club FTE Gold Member
Originally Posted by hivoltj
E-stop I believe it's called, is an option. Not sure the cost but it uses an electric driven worm gear to pull the factory cable.
Now that's a neat idea! I like this one, just not so happy on the cost for it. Mannnn.... they want a lot of dough for a little black box and a chinese on/off switch!
 
Reply
Old Aug 7, 2018 | 09:19 AM
  #8  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
Originally Posted by Aaron-71
Now that's a neat idea! I like this one, just not so happy on the cost for it. Mannnn.... they want a lot of dough for a little black box and a chinese on/off switch!
There are many cars out there using something similar. To cut the cost drastically, you'd have to find such a system in the j/y and adapt it to fit your vehicle. Some use the gear box to pull a cable. Other ecalipers have the gears attached with a motor. Audi comes to mind.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Aug 7, 2018 | 04:36 PM
  #9  
Aaron-71's Avatar
Aaron-71
Logistics Pro
Joined: May 2010
Posts: 4,436
Likes: 19
From: Regina, Saskatchewan
Club FTE Gold Member
Originally Posted by F-250 restorer
There are many cars out there using something similar. To cut the cost drastically, you'd have to find such a system in the j/y and adapt it to fit your vehicle. Some use the gear box to pull a cable. Other ecalipers have the gears attached with a motor. Audi comes to mind.
What does the caddy e-brake use that you were researching?
 
Reply
Old Aug 7, 2018 | 05:59 PM
  #10  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
The 76-79 El Dorado uses a ratcheting screw controlled by your oem cable.

Name:  VodJhbJ.jpg
Views: 103
Size:  71.7 KB

They are difficult to understand and difficult to get to function properly. They are the red-headed step child of ebrake calipers. Here is a pic of the actual screw mechanism.

Name:  EXD0btF.jpg
Views: 69
Size:  76.3 KB

The only people that say they like them are the ones who did a write up about them, and you never hear from them again.

I happen to have another set of them in my garage, and since they fit the Chevy caliper brackets I have, I may take another run at them.

Here is a pic of what they look like:

Name:  2kOPoGW.jpg
Views: 29
Size:  90.2 KB

Name:  NHeFlxt.jpg
Views: 24
Size:  120.2 KB
 
Reply
Old Aug 8, 2018 | 12:04 PM
  #11  
Aaron-71's Avatar
Aaron-71
Logistics Pro
Joined: May 2010
Posts: 4,436
Likes: 19
From: Regina, Saskatchewan
Club FTE Gold Member
You got that right... the guys who like them say that they work wonders and then never post again. Leads me to believe they're not that good lol.

Try them out and let us know how it goes?

Heard a lot of good things about them, but can't seem to agree with adjusting the e-brake stuff all the time while the pads wear down. Wonder if you'll have to do the same.
 
Reply
Old Aug 8, 2018 | 01:36 PM
  #12  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
I'm doing a ZF trans swap. It's too bad I can't find the tail section with the drum ebrake on it. That would solve the problem right there, but people who have said item want more for it than for the trans! I don't know if I want to go through the long process of rebuilding another set of the caddy calipers, and then welding up the cable anchor attachment, just to be disappointed. We'll see.

Here is an interesting link: A co. who 'remanufactures' the caddy calipers, and pinion parking brakes.

https://www.tsmmfg.net/pinionmountedpb.html
 
Reply
Old Aug 8, 2018 | 02:09 PM
  #13  
Aaron-71's Avatar
Aaron-71
Logistics Pro
Joined: May 2010
Posts: 4,436
Likes: 19
From: Regina, Saskatchewan
Club FTE Gold Member
Originally Posted by F-250 restorer
I'm doing a ZF trans swap.
Here is an interesting link: A co. who 'remanufactures' the caddy calipers, and pinion parking brakes.

https://www.tsmmfg.net/pinionmountedpb.html
Sweet! What motor are you running and wheres the build thread? lol.

Great link for the rebuilt calipers btw.
 
Reply
Old Aug 8, 2018 | 05:09 PM
  #14  
F-250 restorer's Avatar
F-250 restorer
Thread Starter
|
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Mar 2008
Posts: 7,182
Likes: 380
From: Near Los Angeles
Originally Posted by Aaron-71
Sweet! What motor are you running and wheres the build thread? lol.

Great link for the rebuilt calipers btw.
I'm running an inline 300 with the hp of a 360, 351 pistons, over-size valves, msd, Saginaw p/s pump, hydroboost, etc. Getting the OD with the trans is the culmination of a decade long project. It's funny how life and work get in the way of my projects, ha ha. I don't have a build thread. Right now I'm working on all the extras for the trans swap. Since I'm changing from a c6 to the zf, I'm not going through the new pedal ***., installing bearings and Heim joints for the clutch and brake eyes. I also need to weld up the bracket for the clutch master, so the firewall doesn't flex. I'm trying to get all the small stuff out of the way before the trans goes in.

Regarding the link: That co. (TSM) says those calipers are NEW. I don't know how they pulled that off.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mnutw3
1973 - 1979 F-100 & Larger F-Series Trucks
18
Dec 21, 2015 10:19 AM
71-4R3SONS
Excursion - King of SUVs
5
May 13, 2015 01:25 PM
xexman44
1999 - 2016 Super Duty
8
Aug 17, 2010 02:14 PM
mxer0022
2004 - 2008 F150
7
Jul 30, 2008 06:23 PM
Wim Crone
Brakes, Steering, Suspension, Tires, & Wheels
3
Aug 9, 2007 01:43 PM




All times are GMT -5. The time now is 08:43 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE