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With all this talk of battery drain I was out doing things to mine and put a volt meter across the battery & cable, test light is in my electrical bin and did not feel like digging it out.
Any way I had 8 volt draw Not Good! And I don't have anything hooked up, all lights are out, other than to start it to move out & in the garage.
Because the truck is not on the road I disconnect the battery when it sits. Just gives me something else I need to look into.
Dave ----
If you hook the meter up in voltage mode just like the testlight, that is not a good test. With radio memories or anything like that, you will always get a substantial voltage reading. That is because the meter takes very little current to operate. The very small normal current for the computers and radio memories is enough to give a high reading on the meter. The more expensive the meter, the more voltage you will read.
The conventional lightbulb in the testlight takes a lot of current to glow bright. That is why it works. If you have enough current to glow the testlight, then you have too much and it will drain the battery. If the testlight had a LED in it, it would not work, a LED takes very little current also to burn. But the old timey testlight works just perfect for this test.
The testlight is also the best tester to use when troubleshooting lighting circuits in vehicles. If you have a poor connection in the wiring, the factory bulb on the truck will usually be dim or not work at all. Pull the bulb out and put a good quality meter on the socket terminals, most likely you will get 12v. So you put the bulb back in but it doesn't work. The bulb draws more load through the circuit, which drops too much voltage through the wiring trouble area. The sensitive meter does not draw hardly any current, so it reads 12v through the problem area. A testlight is almost like the bulb you took out, and when the testlight is used to probe the socket, the testlight will not burn. So sometimes it's the better troubleshooting tool.
Good work on finding the bad regulator and getting it charging again.
On the ALT battery lug, I believe it should not make a difference how tight it is.
Now an ALT can still charge and have a bad diode and drain the battery.
I wonder if you don't have that battery lug tight enough that is also not charging the battery?
Have you checked if it is still charging before you closed the hood for the last time?
If you have not done so check that it is charging and if it is you are good and enjoy the truck.
If not tighten that lug and test if 1- it is charging, 2- it does not have a drain.
If charging and draining time for a new ALT also.
Dave ----
It is sufficiently tight because I start torqueing the nut and the light turns on once there is finger loose contact, torque a while and the light comes off, torque a little more and the light is back on until it is no longer safe to torque more and I back it up until the light comes off. I agree, this doesn't seem correct. When I got the regulator installed and tested it did test as charging. I also tested it after I a day later at home and its 14.4 volts while trucks running (no lights, stereo or ac on), 12.4 while off. I'm almost at the point of getting it to the alignment shop to get the axles bent but now I've got a flooding issue. If it's been sitting, it'll fire right up no problems. After I've driven it around a few miles and go into store or whatever when I get back it doesn't want to start and I have to pump the gas over and over and over and finally I get it started. Then go another few miles to another location and same thing with starting it and then another few miles to another location and try to start it again and have to wait 30 min to an hour to get it started. That issue is probably left for another post though.
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