Key left in "RUN" position
Me, personally I would take the time to visit a junkyard and grab the oldest and most original looking one I could find.
I realize this is not the easiest route, and not even the most reliable anymore as by now most of our vintage trucks are no longer sporting their original modules. And that's if your local yard even has one of our trucks in stock anymore!
That said, anything that has an old Ford label or Motorcraft or Autolite labeling on it would be a good choice.
And one thing to be aware of no matter what year your truck is, is the color of the wire strain relief ("grommet") where the wires exit the module. If your current one has a Red grommet, that's the box you need. If it's the more common Blue grommet module, that's what you need. Generally speaking, the different color strain relief modules DO NOT interchange even remotely. Not unless you want to re-wire it entirely!
Oh, and as a good practice, install the new/old one in immediately to make sure it works. Most junkyards will return a defective one no problem. But even a brand new one can be bad (probably even a Motorcraft I assume?) so it's just good practice to test before putting in the box.
Paul
I will also check out Ebay and Google, you never know what will pop on there! A buddy of mine recently replaced his original 43yr old Motorcraft module with a replacement from Napa, holding both in my hands the weight difference was striking, the older Motorcraft module was easily three times the weight of the cheapie foreign module. What exactly that means I do not know, maybe nothing at all, but it just felt "cheap".
But for all we know the weight difference is simply that modern electronics are smaller and lighter inside the case. But I doubt that's all there is to it.
I would bet that they cheap out on the seemingly unimportant outer case, when that is in fact a very important heat-dissipating device. Not to mention that the heavier case probably reduces certain vibration frequencies that might have a negative effect on the now more delicate electronics.
And they probably cheap out on the potting material too.
You know, I haven't looked in years, but MSD used to make some very robust DS-II modules. Both standard and "timing control" units. The latter having a dash-mounted dial so you could change the timing on the fly.
That's the one I used, typically just to compensate for different altitudes and any poor fuel I might get. That let me run at a relatively high advance value, and retard it on the fly if I heard any pinging.
But mostly I just advanced it as altitude increased to hopefully regain a little bit of the lost oomph.
Maybe they've got some good quality standard replacements still?
Paul
Plenty of people have done this trick over the years. Looks like a DS-II on the outside, but with a good quality module inside.
But all that's only if you don't have another option. Or as I said, like to tinker with such things.
Paul
I believe you are correct in stating the OEM module case is heavier/thicker material, it's also "finned" for heat dissipation, unlike the cheaper replacements.
I know of guys still running nearly 50yr old Motorcraft modules, but yet cheap Napa replacements burning out in less than 5yrs. They are not the same.

Just kidding. But obviously the thought did cross my mind, so i can't hide the mindset completely!
Paul
Ok, so maybe my frustration is turning me into a serial exaggerator. But that doesn't mean that a high percentage of stuff is turning out to not work right out of the box, or fail within a very short time.
We've had an epic number of quick failures of Ford style starter relays over the last ten years or so. Starters, regulators, ignition control modules, starter relays and even recently a couple of the previously stone reliable replacement distributor trigger kits (stator and armature). It's just depressing the size of the hole we've dug ourselves into with our fixation on the lowest possible price or no sale.
At least that's one of my pet theories. May only be part of the overall equation, but it seems quite logical to me.
Anyway, good luck with the junkyard hunt. Used to be plentiful around here, but not so much just in the last two or three years. Literally that recently we've gone from maybe 20 '73-'79 Fords in the yards, to only 1 or 2. Sometimes (like the last time I was at our local Pick-N-Pull) there are none.
Luckily they've got a pretty good online listing of what's in stock at the moment. Doesn't tell you if it's been picked down to bones or not, but at least lets you know what vehicle is on the property.
Paul
Ford Trucks for Ford Truck Enthusiasts
You're right. The one general theme I have noticed in manufacturing through the years, maybe America didn't have the sleekest slimmest designs but they usually represented a very good value for the money. And they would last, for ex. a clothes dryer that would last 50 years and give good service. The only way that's possible is when the motor, relays, bearings etc., and other components are made of substantial materials and not just the bare minimum to get the job done.







