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Tips on replacing 2bbl with 4bbl

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Old May 4, 2018 | 11:58 AM
  #1  
Brandon Hartness's Avatar
Brandon Hartness
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Tips on replacing 2bbl with 4bbl

I have a 1973 2wd F250/390 with a stock 2bbl setup and headers, and I just picked up a used Edelbrock 7105 manifold, and a Holley 0-80457SA 600CFM 4bbl to go with it. I'd love to hear any tips on the conversion, including:
  • Removing the current boat anchor of a manifold
  • Tips to insure no oil leaks
  • Potential linkage issues
  • Vacuum port issues
  • Fuel pressure issues
  • Which switched 12v to tie the electric choke into
I believe there's a pan under the manifold. Do I need to remove that and replace the gasket, or do I simply replace the manifold gaskets?

Thank you in advance
Brandon
 
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Old May 4, 2018 | 01:39 PM
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HIO Silver
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Tips.
  • An OE FE intake weighs 80 lbs. Place a piece of plywood on the fender so ya can set the intake on it upon removal. Alternatively, use a cherry picker. Another alternative is to put a board between the engine and the fender.. then the intake can be dragged out instead of lifted off.
  • You may need a single-port coolant fitting if deleting the 2V carb de-icing plate. Visit National Parts Depot's early Mustang catalog and spec the fitting for a 68 with a 390.. about $10.
  • Drill a 1/8-inch hole on your new thermostat's flange to allow a means for trapped air to escape.
  • I used Gasgacinch to keep the intake gaskets in position.
  • China walls.. use RTV instead of the cork gaskets. Position the 7105 in place to gauge how tall the RTV needs to be. Remove. Now wipe the china walls with acetone for an uber clean surface for the RTV to stick. Apply the RTV to look like a sweet TIG weld rather than a long worm. I use the "daub-move, daub-move, daub-move" method at a height that will seal. Allow to out-gas for about 10 minutes before squarely setting the intake in place. If RTV oozes out, then ya used too much. It should just squish and slightly bulge. Torque in the specified sequence.
  • New throttle return springs are **nice** to have.
 
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Old May 4, 2018 | 03:46 PM
  #3  
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colonelmustard
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From: Flagstaff Az
I have same truck as you. I installed the same set as you and it has been a real sweetheart for the last 20k. I had one problem with the carb. The accelerator pump adjustment was way off. Found a thread here that told me how to adjust it. I put a 2bbl Street Avenger on my 360 and it was 100% plug and play. I am sure you will love the set up.
 
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Old May 4, 2018 | 04:01 PM
  #4  
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1STFOX
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Not sure on an FE Engine, But I always use studs to guide the intake for proper alignment. Your Holley may or may not have
automatic Kick down linkage, If it does, your rod will probably need to be modified. Holley makes an extension kit. Use a quality
thick gasket, this sometimes helps vapor lock issues...
 
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Old May 5, 2018 | 12:31 AM
  #5  
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Originally Posted by 1STFOX
Not sure on an FE Engine, But I always use studs to guide the intake for proper alignment.
No studs on a FE- the bolts are at an angle so it won't work.

x2 on HIO's suggested china wall method. I didn't check the gap beforehand and didn't get enough sealant and it leaked like a sieve. I ended up doing a VERY ugly spackling job/ smear sealant all over the manifold and china wall just to avoid pulling it back apart for a while...and it is starting to leak only a couple month's later. Sealant or cork gasket, both are a royal pain.
 
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Old May 5, 2018 | 01:39 AM
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Brandon Hartness
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Is the “China wall” simply the forward and rear of the galley?

Great tips you guys. Thank you so much.

Brandon
 
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Old May 5, 2018 | 02:15 AM
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wyrm73
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Yup, because apparently it reminds people of the Great Wall of China. I don't see the family resemblance though.
 
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