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1994.5 - 1997 7.3L Power Stroke Diesel  

Glow plug relay issue

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Old Jan 18, 2018 | 08:22 PM
  #1  
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64highboy
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Glow plug relay issue

I replaced a glow relay a couple months back and the last couple days my truck has had hard starting so I checked the relay again and it isn’t getting power at the one big terminal wii the key on. The terminal that comes from the battery has power. The two small terminals also have power when the ignition is on. I put a test light across the two big terminals and it lights up so this must mean there is a short inside the relay perhaps? I also read crappy batteries can cause this to I’ve noticed my factory voltmeter seems to read lower than it used to from what I can remember. Alternator packed it in a few months ago so I replaced that but the batteries are about 5 or six years old they are Costco batteries and they say in another truck of mine for a couple years and never hot used however they have been in my current truck 3 years. Can anyone chime in with suggestions or maybe someone has encountered a similar problem. The relay was a Napa
 
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Old Jan 18, 2018 | 08:41 PM
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Red97350
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The PCM will ground out one of the trigger wires for the GPR. Since the test light lights up when you put it across the two large terminals of the GPR, it only means that the GPR is not closing.

Red
 
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Old Jan 18, 2018 | 08:45 PM
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No point in testing for voltage at the small terminal that goes to the PCM. As said, it's the coil circuit ground, so check for continuity between that terminal and ground when the key is first turned to RUN. If that's good, the PCM is working, and most likely the relay has already failed. Skip the FLAPS cr@p, get a Stancor / White-Rodgers 586-902 or Western Plow 56131-K.
 
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Old Jan 18, 2018 | 08:47 PM
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Red97350
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^^X2^^

Red
 
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Old Jan 18, 2018 | 09:19 PM
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64highboy
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The Napa relay has a 36 month warranty so free replacement for now. I’ll have to see if I can find one if the others
 
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Old Jan 19, 2018 | 06:44 AM
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tjc transport
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go with the white rodgers/stancor relay. you will not regret it.
 
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Old Jan 20, 2018 | 10:01 AM
  #7  
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^^ agreed. It makes the GPR issues go away.

Monster White-Rodgers Glow Plug Relay
 
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