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A/C block-off plate... Need some dimensions

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Old 10-01-2017, 12:58 PM
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A/C block-off plate... Need some dimensions

Hey fellas,

I'm tackling my a/c block-off plate project. Going to be reinstalling a non-A/C heater box in my A/C truck just so that I have defrost and a bit of heat when I need it.

Can anyone provide me some dimensions of where the large blower motor hole is in relation to the firewall seams? Looking for approximate or stock dimensions so when I mount my heater box inside the cab, it doesn't hang too low or catch or sit too high inside the cab.

Also, if you've got dimensions for the 2 heater core holes, that would help as well.

I'll eventually be running something like a Vintage Air system in my truck. So this plate & non-A/C heater box are only temporary... But they're also a necessity for cold mornings!
 
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Old 10-04-2017, 12:13 PM
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Bumpity bump bump.

My build thread asks the same question, but with a picture (below).


Originally Posted by Aaron-71
Cut and trimmed as necessary where excess was apparent. I want a very tight fit to seal off the firewall.



The final result has holes drilled in it for mounting, but no provisions for the heater core or the blower motor (yet).



Next, I'll likely be trying out my welding skills. Not sure which direction I want to go yet...

Option a) Cut out the torched bits on the OEM firewall plate and basically make a "picture frame" from the new template. The OEM piece will go in the center of the template, and be stitch welded in place (flush) with the new metal.

Option b) Cut around the OEM specialty bends and simply stitch weld only those onto the new template (again, flush, /w correct recess/orientation as the original)

Before I move forward... I need someone to give me dimensions off their truck with this same heater box. There are a lot of pieces inside the cab that have to line up properly (fresh air vent to the passenger kick panel, lengths of the cables for floor/defrost functions, etc etc) in order to make this mod work properly.

The dimensions I'm looking for (see picture below) to complete this modification.



Once the front clip is back in place, the block-off plate is much too hard to remove because it's big and bulky and won't fit passed anything. I've tried lol.
 
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Old 10-04-2017, 12:29 PM
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I will try to get you those measurements later on today from my red truck.
 
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Old 10-04-2017, 01:02 PM
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Originally Posted by 77&79F250
I will try to get you those measurements later on today from my red truck.
You sir, are a gentleman and a scholar.

If there's a better reference point to start your measurements from than what I've shown on the pictures, feel free to let me know.

For the blower motor, I just picked random spots on the seams (vert/horz). But for the heater core, there's a nice spot for the horizontal measurement where three seams line up to create a T.

Again, if you find better reference points to start from, I'm all ears. Just let me know where you start from so I can replicate them as closely as possible.

Thank you in advance!
 
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Old 10-04-2017, 03:19 PM
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I will get a pic like yours and then use the "paint program" to put the marks where I measured from. About off work, I will take the camera up to the shop in a bit.
 
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Old 10-04-2017, 03:29 PM
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Old 10-04-2017, 03:35 PM
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Dimensions I don't know. I put it in place and then drilled the hole from the inside. Fits like a glove. I had it made at a fab shop. I have this and a plate that installs in to the boot on the passenger kick panel.
 
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Old 10-04-2017, 04:49 PM
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Artist I am not, collage grad with a CAD computer program, I am not. lol

It was pouring down rain while I was out in my parts lot taking a pic of the blue cab.

The 3 1/4 (blue cab) to 4" (red cab) on the L/H side (as looking) was the difference in the tape and the difference in the blue versus red cab....maybe.

Or just a combination of the rain and or the front clip being on the red cab.

Motor 3" round.

Top pinch seam to top of motor 2 3/4" to 3".

Heater core lines from L/H (as looking at it) pinch seam 13 1/4" and 15".

1" diameter lines.

L/H mount bolt/nut 7" down from top seam.

R/H mount bolt/nut 2" down from top seam.
 
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Old 10-04-2017, 04:58 PM
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I need one of them fancy tablets with a pen...

Added the heater core line 3" and 2 1/2 from top seam....
 
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Old 10-05-2017, 09:41 AM
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Originally Posted by 77&79F250
Artist I am not, collage grad with a CAD computer program, I am not. lol

It was pouring down rain while I was out in my parts lot taking a pic of the blue cab.

The 3 1/4 (blue cab) to 4" (red cab) on the L/H side (as looking) was the difference in the tape and the difference in the blue versus red cab....maybe.

Or just a combination of the rain and or the front clip being on the red cab.

Motor 3" round.

Top pinch seam to top of motor 2 3/4" to 3".

Heater core lines from L/H (as looking at it) pinch seam 13 1/4" and 15".

1" diameter lines.

L/H mount bolt/nut 7" down from top seam.

R/H mount bolt/nut 2" down from top seam.
Wow! Thank you so much dude!

That's lots of information to go off of. Fantastic!!!

Huge reps to you.

I'll be back fabricating a heater-replica plate in no time! Thanks!
 
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Old 10-05-2017, 07:27 PM
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As long as we get a pic and conformation that my measurements were at least close enough to work for you.

What are you going to do about the counter sunk circle that is in the firewall and around the motor? More on the R/H side.
 
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Old 10-07-2017, 07:58 PM
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Originally Posted by 77&79F250
As long as we get a pic and conformation that my measurements were at least close enough to work for you.

What are you going to do about the counter sunk circle that is in the firewall and around the motor? More on the R/H side.
Luckily for me, I have an old chunck of firewall from my original cab when I first started my build.

From my build thread:

Originally Posted by Aaron-71
Here's the next pet project... replicating the A/C block-off plate...

Transfered the original one (I torched it out of my old 2WD Green/Teal truck before the cab went to the crusher) to some carbboard, and made it slightly larger.

The OEM firewall will prove useful. I may just cut out the two pieces I need.

There's also the potential for me to simply make a "picture frame" with the new piece, trim the torched edges on the OEM, then butt up the new piece around the outside edges of the OEM piece (then stitch weld together). I would have to be dead on with my measurements for where everything ends up to make either scenario work.

It won't be easy, but it's do-able.
 
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Old 10-07-2017, 08:00 PM
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Always good to hold on to old parts and pieces ect...
 
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Old 10-07-2017, 08:02 PM
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Originally Posted by 77&79F250
Always good to hold on to old parts and pieces ect...
Definitely! I just wish I wouldn't have torched it out... the torch burnt up way too much metal and the OEM doesn't fit/seal off all the holes... Nor can I tell where it should be in relation to the A/C cab hole.
 
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Old 10-07-2017, 08:06 PM
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Good time to buy a 4" grinder and some thin cut off wheels.
 


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