Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Cold Start

Thread Tools
 
Search this Thread
 
Old Sep 6, 2017 | 03:41 PM
  #1  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
Cold Start

I've got a cold start problem. Turn it on, wait until glow plug light goes off, hit the starter and it fires right up. It acts like it runs out of fuel and dies. Hit the starter and it fires up and dies again. Third time it stays running. It's not a long crank either. 1-2 seconds at most. Fuel pressure is 59, HPOP immediately goes 1000+, everything looks good. It will start fine the rest of the day until it sits overnight. This is an early 04. Any thoughts?
 
Reply
Old Sep 6, 2017 | 05:53 PM
  #2  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Changed fuel filters lately? Is the upper fuel bowl empty at first start?

What's HPOP when she dies?
 
Reply
Old Sep 6, 2017 | 08:02 PM
  #3  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Originally Posted by wingrider75
I've got a cold start problem. Turn it on, wait until glow plug light goes off, hit the starter and it fires right up. It acts like it runs out of fuel and dies. Hit the starter and it fires up and dies again. Third time it stays running. It's not a long crank either. 1-2 seconds at most. Fuel pressure is 59, HPOP immediately goes 1000+, everything looks good. It will start fine the rest of the day until it sits overnight. This is an early 04. Any thoughts?
Early 04, so the ICP is not on the passenger side valve cover, correct? That eliminates the dummy plugs.

At any rate, park it nose down overnight and see how she fires up. That also tells us the seal on the early build HPOP is, or is not, leaking.

This in addition to what Randy mentioned already.
 
Reply
Old Sep 6, 2017 | 11:41 PM
  #4  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
Filters probably have around 12K on them now. The ICP (and IPR) is OEM and was replaced probably 6-8 months ago (and yeah, it's under the #@$! turbo). When it dies, the HPOP is well over 1000. I know the second time this morning it was at least 1200. I'll have to pull the cap and see if the bowl is full, and try the nose down.
 
Reply
Old Sep 7, 2017 | 05:03 AM
  #5  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,882
Likes: 3,595
Club FTE Gold Member
What are the ICP volts? Need to verify the ICP pressure reading isn't an inferred (default) value.
 
Reply
Old Sep 12, 2017 | 03:58 PM
  #6  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
Finally captured a startup video of the screen. Usually takes 3 tries, this time it caught on the second one. Any thoughts?

 
Reply
Old Sep 13, 2017 | 08:27 AM
  #7  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
This is parked nose down?

If so, it grabbed it the second crank (barely). Both times you are pushing 84% IPR cold start. Might be pointing to a HPO leak on pump or somewhere else but not for sure.

Did you check the fuel bowl before cold start yet?
Fuel filters are overdue for new
 
Reply
Old Sep 13, 2017 | 01:08 PM
  #8  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
It started to quick to be a nose down/HPOP cold start issue. Would have taken a good 5 seconds to get it to pop, the rails would have been empty... I'm betting it's a fuel issue.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 13, 2017 | 01:41 PM
  #9  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
It catches every time that quick. Maybe another second at most. I'll park it outside tonight so I can get to the fuel bowl in the morning. How much is "nose down"? Kinda flat around here. I've got another set of filters. I'll try to get them changed.
 
Reply
Old Sep 13, 2017 | 02:09 PM
  #10  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Try turning the key to start the truck and just let it sit a few seconds longer before engaging the starter. That will allow the fuel pump to purge any possible air in the system. IF it continues to not fire and run right away, then you have possibly eliminated the fuel issue.

Do only one thing at a time or you'll never know what solved the issue.

Park the nose down about 6-8"... drive the rear wheels up on the curb, a block of firewood, some 2x4s.
 
Reply
Old Sep 13, 2017 | 02:55 PM
  #11  
Toreador_Diesel's Avatar
Toreador_Diesel
FTE Leadership Emeritus
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Sep 2003
Posts: 12,242
Likes: 758
From: Houston, Texas
Club FTE Gold Member
Originally Posted by WatsonR
It started to quick to be a nose down/HPOP cold start issue. Would have taken a good 5 seconds to get it to pop, the rails would have been empty... I'm betting it's a fuel issue.
Me too...

Pump might be headed south or there may be air in the lines
 
Reply
Old Sep 14, 2017 | 03:30 PM
  #12  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
Ok, nose down cold start fired right up and stayed running.
 
Reply
Old Sep 14, 2017 | 04:34 PM
  #13  
WatsonR's Avatar
WatsonR
Lead Driver
Joined: May 2014
Posts: 6,545
Likes: 13
From: Virginia Beach VA
Run it a few days and see how it does... You really wanted a fuel issue, it's cheaper and easier to fix. Start saving your money!

Adrenaline Pump, do some research, you may need one very soon.
 
Reply
Old Sep 14, 2017 | 06:41 PM
  #14  
DSMMH's Avatar
DSMMH
Fleet Mechanic
Joined: Jun 2006
Posts: 1,589
Likes: 20
When it dies what is your FICM voltage? Should be 48 before and after. Do you see it decay prior to shutdown?

Ed
 
Reply
Old Sep 15, 2017 | 07:15 PM
  #15  
wingrider75's Avatar
wingrider75
Thread Starter
|
Mountain Pass
10 Year Member
Joined: Sep 2012
Posts: 118
Likes: 7
Turning on the key and letting it set for a few seconds to build fuel pressure doesn't help. That pretty much stays at 58-60. FICM voltage stays 47.5-48. Upper fuel bowl is full after sitting overnight. This is an early 04 build with 200K on it.
 
Reply



All times are GMT -5. The time now is 02:38 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE