Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Stuttering/Hesitation

Thread Tools
 
Search this Thread
 
Old Sep 6, 2017 | 01:50 PM
  #1  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Question Stuttering/Hesitation

I've only owned a 6.0 for about 10 months now. I have a 2005 SCab FX4 with 125,000 miles on it. It has an Airaid cold air intake and MBRP exhaust without a muffler, everything else is stock. The stuttering/hesitation starts at about 1500 rpm, is worst at 1600rpm and seem so to go away at 2000rpm. It also seems to hesitate when I barely press the gas pedal while driving. Based on other fuel issues with other vehicles, I would assume this is a fuel problem, but am not well versed in the 6.0 engines. Fuel filters were said to be good by the dealership about 10,000 miles ago. EGR valve was replaced last week. I'm not blowing smoke of any color, even at WOT. I was thinking an injector may be the issue, but I show no other symptoms besides the hesitation/vibration. I don't feel any lack of power when I give it full throttle. I would like to know a definitive way to diagnose the problem without going to the stealership. Thanks in advance for your input!
 
Reply
Old Sep 6, 2017 | 01:54 PM
  #2  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
A definitive way to diagnose is to get something to read live data and show any codes you have.
FYI........those fuel filters, while not likely the issue, are due for a change at 10k miles. Funny the dealer didn't say anything, they should know if it's a Ford dealer.
 
Reply
Old Sep 6, 2017 | 02:06 PM
  #3  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
I used my father-in-law's Bosch reader that does live data and it didn't show any codes
 
Reply
Old Sep 6, 2017 | 04:07 PM
  #4  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Here are some numbers that might help the forum
At WOT, what are your readings for
ICP
IPR
Boost

Also, at hot idle what do you have for ICP and IPR?

I would, for starters, replace the fuel filters since they have at least 10k miles on them.

Could be a fuel issue, but also sounds like it might be turbo slow to spool up perhaps
 
Reply
Old Sep 6, 2017 | 05:49 PM
  #5  
Simps's Avatar
Simps
Senior User
Joined: Feb 2017
Posts: 117
Likes: 0
From: Shreveport, LA
Start the engine, pop the hood and climb in. Wiggle the injector harness at each injector. If the stutter gets better/worse, you found your issue. If not, it cost you 5 minutes and no dollars.
 
Reply
Old Sep 6, 2017 | 08:36 PM
  #6  
xcrsp440's Avatar
xcrsp440
Fleet Mechanic
5 Year Member
Liked
Joined: Nov 2016
Posts: 1,343
Likes: 94
If you have an ipad laying around, purchase the Forscan app online. Then get a wifi adapter that plugs into the obd2 port. Amazon has them I bet some electronic shops do as well.
Play around with the app, it should give you cylinder misfires. We have had this same symptom and it was an injector going bad.
Other things can be going wrong as well, but this helps point to a single cylinder or multicylinder issue.
Really fun tool to play with and monitor the health of the engine.
 
Reply
Old Sep 7, 2017 | 07:49 AM
  #7  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Originally Posted by navistarnut
Here are some numbers that might help the forum
At WOT, what are your readings for
ICP
IPR
Boost

Also, at hot idle what do you have for ICP and IPR?

I would, for starters, replace the fuel filters since they have at least 10k miles on them.

Could be a fuel issue, but also sounds like it might be turbo slow to spool up perhaps
Boost gauge on the dash shows 26-28 psi at WOT. I will have to check the others when I can borrow a scanner again, hopefully by the weekend.

I replaced the fuel filters last night, but didn't fix the stuttering. It did improve the response though.

What is the recommended intervals to change the fuel filters? I know the manual says around 30k, but several of y'all said that if it has 10k to replace it.
 
Reply
Old Sep 7, 2017 | 08:01 AM
  #8  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Originally Posted by xcrsp440
If you have an ipad laying around, purchase the Forscan app online. Then get a wifi adapter that plugs into the obd2 port. Amazon has them I bet some electronic shops do as well.
Play around with the app, it should give you cylinder misfires. We have had this same symptom and it was an injector going bad.
Other things can be going wrong as well, but this helps point to a single cylinder or multicylinder issue.
Really fun tool to play with and monitor the health of the engine.
Thanks,
I will definitely check into that!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Sep 26, 2017 | 09:48 PM
  #9  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Originally Posted by navistarnut
Here are some numbers that might help the forum
At WOT, what are your readings for
ICP
IPR
Boost

Also, at hot idle what do you have for ICP and IPR?

I would, for starters, replace the fuel filters since they have at least 10k miles on them.

Could be a fuel issue, but also sounds like it might be turbo slow to spool up perhaps
Finally got to check some numbers....

ICP at WOT was 2050psi
IPR at WOT was 46-49%
Injector Control Pressure Desired at WOT was 1902psi

ICP at hot idle was 581psi
IPR at hot idle was 23%
Injector Control Pressure Desired at hot idle was 580psi

No engine misfires detected during the live scan
 
Reply
Old Sep 26, 2017 | 10:00 PM
  #10  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
FICM power was 45.5 to 48 volts during the entire live scan.
FICM vehicle power from ignition switch was 13 volts
FICM logic power fused from FICM rely was also 13 volts
 
Reply
Old Sep 27, 2017 | 09:09 PM
  #11  
packagerjr's Avatar
packagerjr
Laughing Gas
5 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2016
Posts: 817
Likes: 27
Your WOT numbers are off. Should be around 3800 ICP and 80+% IPR.
Something is wacko with the desired value. I don't know what goes into the calc but, when you find out, I'd start there.
Edit: FICM also a candidate for rework.
 
Reply
Old Sep 28, 2017 | 07:32 AM
  #12  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Originally Posted by packagerjr
Your WOT numbers are off. Should be around 3800 ICP and 80+% IPR.
Something is wacko with the desired value. I don't know what goes into the calc but, when you find out, I'd start there.
Edit: FICM also a candidate for rework.
It's been raining here for the last few days, so maybe I didn't quite hit it 100%. I'll check again once the rain stops, which should be by the weekend
 
Reply
Old Sep 28, 2017 | 07:47 AM
  #13  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Originally Posted by packagerjr
Your WOT numbers are off. Should be around 3800 ICP and 80+% IPR.
Something is wacko with the desired value. I don't know what goes into the calc but, when you find out, I'd start there.
Edit: FICM also a candidate for rework.
Def something goofy with those WOT numbers.

Hot idle is right on the money, since the truck is not short on power doubt it's a HPO leak. Try running it with the ICP unplugged once and see if the stutter goes away.
I don't know much about the Bosch readers, maybe it didn't pick up the codes.
Forscan is a better choice and it's free. Just need to get an OBDII reader for the bluetooth aspect.

And yes, FICM is needing some love when it's touching 45%
 
Reply
Old Sep 28, 2017 | 07:58 AM
  #14  
Soccer85's Avatar
Soccer85
Thread Starter
|
Mountain Pass
Joined: Sep 2003
Posts: 111
Likes: 1
From: South Texas
Originally Posted by navistarnut
Def something goofy with those WOT numbers.

Hot idle is right on the money, since the truck is not short on power doubt it's a HPO leak. Try running it with the ICP unplugged once and see if the stutter goes away.
I don't know much about the Bosch readers, maybe it didn't pick up the codes.
Forscan is a better choice and it's free. Just need to get an OBDII reader for the bluetooth aspect.

And yes, FICM is needing some love when it's touching 45%
Those numbers were pulled with Forscan. Where is the ICP located, again I'm not well versed?
 
Reply
Old Sep 28, 2017 | 09:27 AM
  #15  
navistarnut's Avatar
navistarnut
Postmaster
Joined: Aug 2015
Posts: 3,910
Likes: 18
From: NW IA
Passenger side valve cover on your model year, right by the glow plug module.

Unplug it and see if it runs any different, it's a quick and easy step, won't hurt a thing. The PCM just uses a set of default values while it's unplugged.
See if there is any oil residue on the sensor and the pigtail/plug. Don't worry if it trips a code, you can just reset it with Forscan
 
Reply



All times are GMT -5. The time now is 02:17 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE