Notices
1999 - 2016 Super Duty 1999 to 2016 Ford F250, F350, F450 and F550 Super Duty with diesel V8 and gas V8 and V10 engines
Sponsored by:
Sponsored by: Real Truck

Wheel Bearing Problems - Need Help !!!

Thread Tools
 
Search this Thread
 
Old Sep 4, 2017 | 09:48 AM
  #1  
Luftstrom's Avatar
Luftstrom
Thread Starter
|
New User
Joined: Mar 2014
Posts: 15
Likes: 0
From: Colorado
Wheel Bearing Problems - Need Help !!!

This may brand me a total beginner but I need help ! My 2005 Excursion is up on jack stands until I can figure this out. I spent hours on the forums but could not find an answer.
I had to replace my front rotors and got Powerstop Rotors, Timken inner and outer bearings and a Timken seal. The rotors come with races pre-installed.

When I reassemble the rotor and bearings I am unable to get the nut tight enough to allow for the cotter pin to go through the hole. The specs call for a preloading torque of 30 ft/lb, loosening, re-torquing at 20 ft/lbs, loosen 1/2 turn and final torque at 17 in/lbs. Following this, the hole is cover by 1/4 by the nut. This is just enough to not allow the cotter pin to go through especially with the castle lock on top.
If I tighten to 50-60 ft/lb I can get enough clearance to insert a smaller cotter pin but the rotor has some resistance (a bit harder to turn),
With the original rotor there was about 2-3 mm between the nut an the hole where the pin goes.
Can anyone help ?

Thanks a bunch !
 
Reply
Old Sep 4, 2017 | 12:53 PM
  #2  
seville009's Avatar
seville009
Logistics Pro
Joined: Nov 2004
Posts: 4,795
Likes: 47
I can't help you mechanically, but the first thought that I had was to check to make sure that you have the right bearing. Maybe there are slight differences between similar models. Good luck.
 
Reply
Old Sep 4, 2017 | 03:53 PM
  #3  
mpriester's Avatar
mpriester
Freshman User
Joined: Oct 2010
Posts: 44
Likes: 0
Originally Posted by Luftstrom
This may brand me a total beginner but I need help ! My 2005 Excursion is up on jack stands until I can figure this out. I spent hours on the forums but could not find an answer.
I had to replace my front rotors and got Powerstop Rotors, Timken inner and outer bearings and a Timken seal. The rotors come with races pre-installed.

When I reassemble the rotor and bearings I am unable to get the nut tight enough to allow for the cotter pin to go through the hole. The specs call for a preloading torque of 30 ft/lb, loosening, re-torquing at 20 ft/lbs, loosen 1/2 turn and final torque at 17 in/lbs. Following this, the hole is cover by 1/4 by the nut. This is just enough to not allow the cotter pin to go through especially with the castle lock on top.
If I tighten to 50-60 ft/lb I can get enough clearance to insert a smaller cotter pin but the rotor has some resistance (a bit harder to turn),
With the original rotor there was about 2-3 mm between the nut an the hole where the pin goes.
Can anyone help ?

Thanks a bunch !
It's a good idea to use the races that come with the bearings. Are the races in the rotors fully seated and are the rotors fully seated on the spindle?
 
Reply
Old Sep 6, 2017 | 12:30 PM
  #4  
Luftstrom's Avatar
Luftstrom
Thread Starter
|
New User
Joined: Mar 2014
Posts: 15
Likes: 0
From: Colorado
Problem solved

Thanks fro everybody's help. I ended up measuring the bearings and the rotor and comparing them to specs. Go figure, the rotors were both out of specifications ! Enough to make me think they were boxed wrong. No indications on the rotors themselves as to what model they were.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Luftstrom
Excursion - King of SUVs
8
Sep 6, 2017 12:34 PM
mamatried
2004 - 2008 F150
2
Oct 14, 2011 01:21 PM
avenge
1968-Present E-Series Van/Cutaway/Chassis
9
Nov 22, 2009 03:57 PM
351c
1978 - 1996 Big Bronco
5
Dec 16, 2007 09:26 PM
vdaily89
1987 - 1996 F150 & Larger F-Series Trucks
4
Sep 15, 2004 08:21 PM




All times are GMT -5. The time now is 04:43 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE