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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Crank, No start

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Old Sep 17, 2017 | 04:28 PM
  #16  
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Originally Posted by BLADE35
OEM brand
How old
Not OEM, EBay brand.
Replaced with the HPOP about 1K miles after the studs install, so 7-8 months.
 
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Old Sep 17, 2017 | 04:33 PM
  #17  
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Anything but OEM seams to have a fast and high failure rate

It checked out Electronically IIRC have to reread

Have you tried to clean it out while pushing on plunger with screwdriver
 
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Old Sep 17, 2017 | 05:23 PM
  #18  
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Originally Posted by BLADE35
Anything but OEM seams to have a fast and high failure rate

It checked out Electronically IIRC have to reread

Have you tried to clean it out while pushing on plunger with screwdriver
It did not click when 12V was applied, from my reading that would indicate that the valve is bad, also when shop air was applied there was no difference in air noise with power to the IPR and when it was dead, I believe the noise that we could hear was air getting dumped back into the low side because the IPR was only closed 14.7%.
 
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Old Sep 17, 2017 | 07:56 PM
  #19  
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Was the screen broken like something went thru it

There is no vref going to an IPR so it's position is not checked for quality control for position
14.7 just means it's Electronically ok @ KOEO

Guess I'm just saying you might want to try cleaning out before buying new and if money isn't an issue then by all means get a new one
 
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Old Sep 17, 2017 | 08:01 PM
  #20  
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Originally Posted by BLADE35
Was the screen broken like something went thru it

There is no vref going to an IPR so it's position is not checked for quality control for position
14.7 just means it's Electronically ok @ KOEO

Guess I'm just saying you might want to try cleaning out before buying new and if money isn't an issue then by all means get a new one

Screen looked good, it was the first thing I checked when I removed it to rig up the wiring to command it closed.

We're planning on replacing it, I'm not paying for the repairs (company truck).

I didn't think there was confirmation of position for the valve as it only has hot and ground, my assumption was the scan gauge gets the value based on the voltage that the ECM (?) sends to valve.
 
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Old Sep 17, 2017 | 08:09 PM
  #21  
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Ok great post back with the result with a new IPR
 
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Old Sep 17, 2017 | 08:27 PM
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Originally Posted by BLADE35
Ok great post back with the result with a new IPR
Wil do
 
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Old Sep 18, 2017 | 11:27 AM
  #23  
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New IPR (OEM) installed, this one clicked when 12V was delivered to it, air test showed leak under Passenger side valve cover, I listened at the HPOP, Drivers side valve cover (at the PCV location), and oil filter housing and didn't hear any leaks.
 
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Old Sep 19, 2017 | 11:47 AM
  #24  
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Cyl #3 injector was leaking at the oil rail, removed oil rail and the O-ring was absolutely shredded, replacing that injector, all the injector O-rings, dummy plug, and standpipe, as well as the nipples that go into the injectors.
 
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Old Sep 21, 2017 | 01:27 PM
  #25  
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Got everything buttoned back up and after about 30 seconds of cranking she fired up, ICP is low 800's at idle.
 
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Old Sep 22, 2017 | 10:46 AM
  #26  
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Sweet thanks for posting
 
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Old Sep 24, 2017 | 10:22 PM
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Finally got a few minutes to put up some pictures, the first one is the injector we pulled from Cyl#3, the second is a photo of a small piece that came out of the top of the injector and fell into the cylinder when we removed the injector.
Video is a 0-50 pull on a private rd.
 
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Old Sep 25, 2017 | 09:34 AM
  #28  
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Originally Posted by 95 taco
Got everything buttoned back up and after about 30 seconds of cranking she fired up, ICP is low 800's at idle.
That's the reading hot idle?
If so it's high. Cold is normal for that number though.
 
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Old Sep 25, 2017 | 10:11 AM
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Originally Posted by navistarnut
That's the reading hot idle?
If so it's high. Cold is normal for that number though.
That was cold idle, hot idle is 570-580 PSI.
 
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Old Sep 25, 2017 | 03:57 PM
  #30  
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Originally Posted by 95 taco
That was cold idle, hot idle is 570-580 PSI.
Perfect then, just had me wondering there.
 
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