Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Boost leaks!!

Thread Tools
 
Search this Thread
 
Old Aug 10, 2017 | 05:44 PM
  #1  
97-psd's Avatar
97-psd
Thread Starter
|
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,583
Likes: 841
From: knoxville, tn
Boost leaks!!

I have felt for awhile that I have a boost leak. I built a handy dandy leak detector last year but just around to using it today. I found a seemingly big leak from the turbo to the Y pipe. New gasket and all is good there. Found a leak at the map sensor. New clamp fixed that one. Amazingly the plenums do not seem to be leaking. I have a gauge on the leak tester and it never got above 10-15 psi. Is this normal? I expected to build about 20psi and maintain it for the test. I do have a fair leak at the CCV doghouse, which I didn't think would be abnormal. I just expected to build more during the test. I don't have the biggest air compressor, but it is a 30 gallon belt drive Speedaire. It normally supports any air needs pretty well
 
Reply
Old Aug 10, 2017 | 05:51 PM
  #2  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
Isn't there a way to install the leak detector further downstream, past the CCV?

Also, something I've wondered about wrt. boost leak detection - with some four-cycle engines, there's a phase at the end of the exhaust stroke / beginning of the next intake stroke where both valves are open. I ***THINK*** if one of your cylinders is in this state, that would have an effect on how much pressure you can build. I just don't know anything about the valve/cam mechanics of the PSD, so this is speculation.
 
Reply
Old Aug 10, 2017 | 06:45 PM
  #3  
97-psd's Avatar
97-psd
Thread Starter
|
Logistics Pro
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 4,583
Likes: 841
From: knoxville, tn
Good point.
I just had a thought, I have some carb port plugs. I bet one would fit over the the prong inside the intake. If that doesn't work I may need to get an adapter and get past the CCV and see if I can build more pressure
 
Reply
Old Aug 10, 2017 | 09:58 PM
  #4  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
Can plug the exhaust pipe during the test if a Valve is open
 
Reply
Old Aug 10, 2017 | 10:01 PM
  #5  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
^^^ +1; good idea. Or unclamp the downpipe and plug at the turbo exhaust outlet. Less volume to fill that way.
 
Reply
Old Aug 10, 2017 | 10:58 PM
  #6  
7.3 forever's Avatar
7.3 forever
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,823
Likes: 238
From: piedmont mo
I took intake completely off put a cap on the intake and unhooked my map sensor line and put my air blower in line and had someone watch my boost guage I only pulled trigger half way and pegged my boost guage out which only goes to 30 psi
 
Reply
Old Aug 10, 2017 | 11:00 PM
  #7  
7.3 forever's Avatar
7.3 forever
Fleet Mechanic
10 Year Member
Photogenic
Liked
Loved
Joined: Aug 2014
Posts: 1,823
Likes: 238
From: piedmont mo
I still have a small boost leak at back corner of my intake plenum
 
Reply
Old Aug 11, 2017 | 07:49 AM
  #8  
knottyrope's Avatar
knottyrope
Lead Driver
10 Year Member
Photogenic
Shutterbug
Loved
Joined: Apr 2016
Posts: 7,210
Likes: 1,341
From: Bahstun
time to reseal it and get better boost after
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Capt.Schenk
1999 - 2003 7.3L Power Stroke Diesel
18
Feb 9, 2017 11:13 AM
x94ray
1999 - 2003 7.3L Power Stroke Diesel
5
Dec 28, 2016 08:10 PM
biggdirty7.3
1999 - 2003 7.3L Power Stroke Diesel
42
Dec 25, 2016 05:45 PM
1994diesel
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
2
Apr 13, 2008 02:19 AM
alstieg
1999 - 2003 7.3L Power Stroke Diesel
12
Nov 9, 2007 12:42 PM




All times are GMT -5. The time now is 05:55 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE