When you click on links to various merchants on this site and make a purchase, this can result in this site earning a commission. Affiliate programs and affiliations include, but are not limited to, the eBay Partner Network.
According to everyone I've talked to the maximum quench distance should be right around .045. Once you get above .050 the quench effect is minimized to the point of being non-existent. I'd shoot for somewhere between .035 and .045.
So with a deck to piston distance of 0.056 on a 400 quench is out of the question. If you deck the block 0.050, then you need quench heads with huge chambers to keep the compression ratio down.
If you're talking about stock 400 heads or even open chamber 351C heads then the 'open chamber' design makes quench virtually impossible even if you were to 'zero deck' the block. There's just no place in the chamber to generate the type of turbulence caused by 'close collision' between flat surfaces of the piston top and head surface necessary for the quench effect.
IMO the best combination for designing a serious, normally aspirated, streetable hi-performance 400 would be Aussie 302C heads with custom pistons set for 0 deck height but with a large enough dish to get the C.R. down to 10:1 or so. The head gasket would provide the .040 quench distance and the engine could still run 'pump gas'.
If I put 64cc closed chamber heads on my 400 (Aussie or otherwise), I would need a set of custom pistons with no more than 0.005 deck height and a dish area of 10cc that lines up to the combustion area of the heads. This would be a CR of 11:1 and would allow the quench effect.
IMO 11:1 is pushing your compression to high for any pump gas. Best to limit it to 10:1 with quench, or 9:1 without quench, if you polish combustion chambers etc etc you can push that another half point to 9.5:1. But if you start building deposits in the chamber that act as hot spots for ignition you could be hurting. It is best to go conservative unless you want to be pulling your heads every few months to clean the chambers.
but off the top of my head, the 351M/400 pin is .975" and the 351C is .912". It's better to reduce the rod bore rather than enlarge the piston. Generally, I refer people to this site for quench explanation. http://www.speedomotive.com/Building%20Tips.htm
Good information and they list 0.5 compression points lower than I listed!
The 9.0 compression in a stock 400 in 1971 worked real well and ran on regular gas in the old days. The gas was a mite different back then but it should work on pump gas even now. They ran those engines in big HEAVY cars (LTD's) and they towed trailers etc well. With the skinny bias tires they had the wheels never did stop spinning -hehe!
Custom pistons cost about $100.00 ea. If I use a 351C piston with a compression height of 1.657 and bore the pin from 0.912 to 0.975, but offset the bore center by radius2-radius1, I add 0.0315 to the compression height. The new compression height is 1.6885. Now if I deck the block 0.018, I get Zero deck height. Now the dish area needs to be milled to set the CR where ever it needs to be.
If you're running open chamber heads there's no quench benefits so why do you need to shoot for a zero deck? Increasing compression .5 is worth less than 5HP. It's not worth spending $1000 extra to get it. If it's a daily driver, go for 9:1 and hope it runs on regular. If it's a weekend vehicle, bump it up to 9.5:1 with 351C flat top or dished 'eute pistons (BTW 1.67" CH for the KBs) and have the rods bushed for a 9.12" pin. That's only a couple hundred $$ over a cast 400 piston with no bushings.
It is not the compression, but >300 cfm at 0.550 lift that I am after. These are 64cc closed chamber aluminum heads. I'll take all the compression that I can get away with. I need zero deck height to get the quench effect.
Then the piston has to be dished to reduce the CR from 12.5:1.
If I use a flattop piston with 0.056 deck height, I get no quench and still have 10.9:1.
With my cam and 10.5:1 CR these heads will make near 500HP and be street driven(93 Octane).
If that is true then my CH will be 0.005 after offsetting the pin. That means the quench distance is 0.045 with a 0.040 compressed gasket and I don't have to deck the block at all.
The only question now is: Can these pistons be bored like that and still hold up?
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level
Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.