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Trailer Wiring Weirdness

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Old Jul 10, 2017 | 12:55 PM
  #16  
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From: Easton,Ks
Originally Posted by Cummings Guy
That looks like what I have except my truck has two more relays on the side.
Those are for trailer battery charge and trailer back-up lamps relays.

Originally Posted by Cummings Guy
The EEC relay must control other things because the flasher/electric brake power works correctly when the relay is pulled. I am starting to wonder if it is a factory defect.
The PCM (EEC) Power relay supplies power to the coil of the Fuel pump Relay, all Fuel Injectors, running power to the PCM Computer, the Transmission solenoids, IAC valve, EVR solenoid, AIRB solenoid, AIRD solenoid and the canister purge solenoid. All of these are powered by the red #361 wire.
 
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Old Jul 10, 2017 | 05:05 PM
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Done

Some extra text to meet the 10 character minimum message size.
 
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Old Jul 11, 2017 | 05:15 AM
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mine does same its because the signal to apply the trailer brakes used by the control box is the brake light switch. this wire also activates the brake lamps of course, the reason is the 4 ways flash the brake lights so you are getting a flashing 12 volt activation signal to the box.Turn the gain or sensitivity way down when using 4 ways. or dont use them while driving.
 
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Old Jul 11, 2017 | 12:11 PM
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From: Easton,Ks
Originally Posted by barnym17
mine does same its because the signal to apply the trailer brakes used by the control box is the brake light switch. this wire also activates the brake lamps of course, the reason is the 4 ways flash the brake lights so you are getting a flashing 12 volt activation signal to the box.Turn the gain or sensitivity way down when using 4 ways. or dont use them while driving.
That is not right.
When the hazard switch is pushed (up) it disconnects the BOO circuit from the tail lamps. That way no power will go to the controller.
You have hooked the controller to the wrong wire.
You have the controller hooked to wire #2 or #3 and it should be hooked to #511.
 
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Old Jul 11, 2017 | 12:55 PM
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What is the BOO circuit?

I am using the factory harnesses. Could Ford have got it wrong? I think I can check it easily.

I had a friend try this on a newer Dodge and it worked the way it should.
 
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Old Jul 11, 2017 | 02:25 PM
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From: Easton,Ks
The BOO circuit is the Brake On and Off circuit that runs from the brake pedal Brake On and Off switch to the Multi-function Switch by way of the Hazard switch. It is circuit #511, a light green wire.

Attachment 282123

Attachment 287797

/
 
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Old Jul 11, 2017 | 02:58 PM
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From: Easton,Ks
Originally Posted by Cummings Guy
Now when I put it into reverse, the side markers come on. I don't know is this was intended or if something is wrong.
Sounds like the back-up lamp wires are shorted to the side marker lamps.
Originally Posted by Cummings Guy
When the engine is running and I use the hazard flashing lights, power to the trailer brakes is applied. The trailer brake light on the controller does not flash with the hazards. I know that this was not intended.
Covered in post #19 above.

Originally Posted by Cummings Guy
The weird part is that when I pull relay 1 (engine controller per the owners manual), in the under hood fuse/relay box, the light on the controller goes out.
The brake controller is drawing power from one of the red #361 wires instead of fuse "T".
 
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Old Jul 11, 2017 | 03:59 PM
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Originally Posted by subford
Sounds like the back-up lamp wires are shorted to the side marker lamps.

Yes it was I used a screw that was too long.

Covered in post #19 above.

The multimeter shows zero ohms between 511 and control. and some resistance between 2 and 3 and the control.

The brake controller is drawing power from one of the red #361 wires instead of fuse "T".
If this is the case, it was done by Ford.
 
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Old Jul 11, 2017 | 06:17 PM
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From: Easton,Ks
"The multimeter shows zero ohms between 511 and control. and some resistance between 2 and 3 and the control."

Was this done with the flasher button pushed down?
 
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Old Jul 12, 2017 | 04:58 AM
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thanks for the info
 
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Old Jul 12, 2017 | 10:56 AM
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I posted the results last night and saw it at the bottom of this thread but it is not here now. So, here it is again.

This was done with the battery disconnected. Relay 1 being closed (energized) was simulated by using a jumper wire.

With flashers off (button down) 511 to 2 is 2.2 ohms. 511 to 3 was 1.2 ohms.
With flashers on (button up) all were 1.5K ohms.

The results were the same with the jumper in or out.
 
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Old Jul 12, 2017 | 11:51 AM
  #27  
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New test: battery connected hazards flashing, controller light is on. Pull relay 1, controller light goes out. Press brake pedal light turns on.
 
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Old Jul 12, 2017 | 12:25 PM
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From: Easton,Ks
Try the test with wires #5 and #9 and see what you get.
 
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Old Jul 12, 2017 | 12:41 PM
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From: Easton,Ks
Originally Posted by Cummings Guy
New test: battery connected hazards flashing, controller light is on. Pull relay 1, controller light goes out. Press brake pedal light turns on.
You keep saying relay 1. Is that a relay in the large fuse relay box or the small box with the two relays on the side?

When not braking does not the light being on just tell you that you have connection through the brake coils on the trailer.

Pressing the brake will turn the light on with the hazards on or off.
 
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Old Jul 12, 2017 | 02:26 PM
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Relay 1 is in the larger box. it is the one labeled PCM Power Relay on your photo in post 13. I call it that because the cover for the box uses 1-5 to ID the relays. It uses 1 through 24 for the fuses.

Don't know for sure as I never had a trailer on it. I always thought it just showed when current was going to the brakes. I can test it with a resistor if you think it is important.

With the key on or off, hazards off, the controller light turns on when the brake switch is activated.

With the key off, hazards on, the light does not turn on until the brake is pressed.

Key on, hazards on, controller light is on. Pull relay one, the light goes out until the brake is pressed then it turns on.
 
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